Circuit Breaker Testing and Maintenance Training

Our Circuit Breaker Testing Training course is a practical, instructor-led program on electrical circuit breaker testing, maintenance and troubleshooting for medium and high voltage vacuum, SF6, oil and air circuit breakers, from 2 kV distribution switchgear to EHV transmission breakers. Participants learn how breakers interrupt fault current, how mechanisms and DC control circuits fail, and how to perform and interpret every major test.

This 12-hour instructor led course follows NETA circuit breaker testing practice (ANSI/NETA MTS and ATS), NFPA 70B 2026, NFPA 70E and CSA Z462. It gives utility, industrial and commercial maintenance teams a standards-based framework for safe, condition-based breaker maintenance.

Why Circuit Breaker Testing Training Matters

The circuit breaker is the only device in a power system that can interrupt fault current. When one fails to open, a fault that should clear in cycles turns into breaker failure tripping, a wider outage and serious equipment damage. Most failures start in the operating mechanism, the control circuit or degraded lubrication, and regular circuit breaker testing finds all of them early.

NFPA 70B 2026 now requires a documented electrical maintenance program, with equipment condition assessments, defined intervals and audit-ready test records. Many organizations still maintain ageing breaker fleets on fixed schedules, and the experienced technicians who know how to read test results are retiring.

This course closes that gap. It moves past manufacturer manuals and teaches step-by-step circuit breaker testing procedures, the right circuit breaker testing equipment for each test, and how to turn timing, travel, contact resistance, power factor and SF6 gas results into confident decisions to maintain, refurbish, retrofit or replace.

 

Course Highlights

The course uses practical, example-based instruction drawn from real utility and industrial breaker fleets.

  • Real test traces and “diagnose this breaker” exercises from field data
  • Coverage of vacuum, SF6, oil and air breaker testing from distribution to EHV
  • NETA test frequencies and acceptance criteria aligned with NFPA 70B 2026
  • Current guidance on SF6 regulations and SF6-free alternatives

 

Learning Outcomes

By the end of this course, you will be able to:

  • Explain how circuit breakers interrupt fault current and how ratings and nameplate data define their application
  • Compare vacuum, SF6, oil and air breakers, and dead tank, live tank and GIS designs
  • Describe spring, hydraulic, pneumatic and magnetic actuator mechanisms and their failure modes
  • Trace DC trip and close control circuits, including batteries, chargers, trip coils and anti-pump logic
  • Apply NFPA 70E and CSA Z462 safe work practices to racking, switching and stored-energy hazards
  • Build a breaker testing and maintenance program that meets NFPA 70B 2026 and ANSI/NETA MTS requirements
  • Select circuit breaker testing equipment and follow step-by-step testing procedures
  • Perform and interpret insulation resistance, contact resistance, timing, travel, first-trip, coil signature, dynamic resistance, power factor and vacuum circuit breaker testing
  • Manage SF6 gas quality, leak detection, recovery and regulatory reporting
  • Troubleshoot breakers that fail to trip or close, and apply breaker failure protection and relay interface principles

 

Live online course schedule

December 7–8, 2026
10:00am - 4:30pm ET

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Who should attend

  • Substation Construction Technicians 
  • Substation Design Engineers
  • Substation Operation/Maintenance Engineers & Technologists
  • Relay Technicians
  • Generation Engineers & Technicians
  • Testing & Commissioning Engineers
  • Maintenance Engineers & Technologists
  • Control System Engineers
  • System Protection Engineers
  • Consulting Engineers
  • Transmission & Distribution Engineers

 

Course Benefits

  • Circuit Breaker Testing Certificate
  • 1.2 Continuing Education Unit (CEU) Credits (12 Professional Development Hours (PDHs)
  • FREE 100-Page Digital Electrical Maintenance Handbook (Value $20)
  • $100 Coupon Toward any Future Electricity Forum Course (Restrictions Apply)
  • FREE Digital Magazine Subscription (Value $25.00)
  • Course Materials in PDF Format

 

Circuit Breaker Testing Training Course Outline

 

DAY ONE

 

Module 1: Circuit Breaker Fundamentals, Ratings and Applications

  • Purpose of the circuit breaker and the ideal versus the real breaker
  • Arc formation, current zero and interruption principles
  • Ratings and nameplate data: IEEE C37.04, C37.06 and C37.09
  • Applications: line, transformer, generator, capacitor and reactor switching
  • Bus configurations and reclosing considerations

 

Module 2: Medium Voltage Circuit Breakers (2–38 kV)

  • Vacuum interrupter design and contact erosion
  • Vacuum circuit breaker testing and vacuum integrity
  • Air-magnetic breakers and legacy equipment
  • Metal-clad switchgear, racking and interlocks
  • Retrofit, retrofill and replacement options

 

Module 3: High and Extra High Voltage Circuit Breakers

  • SF6 puffer and self-blast interrupters
  • Dead tank versus live tank designs and CT locations
  • Gas insulated switchgear (GIS)
  • Bulk oil and minimum oil breakers
  • SF6-free alternatives: HV vacuum, g3 and clean air technologies

 

Module 4: Operating Mechanisms and DC Control Circuits

  • Spring, hydraulic, pneumatic and magnetic actuator mechanisms
  • Mechanism failure modes, latches and stored energy
  • Station batteries, chargers and DC system monitoring
  • Trip and close circuits, auxiliary contacts and anti-pump logic
  • Trip coil supervision and dual trip coils

 

Module 5: Testing Safety, NETA Standards and NFPA 70B 2026 Programs

  • NFPA 70E and CSA Z462 requirements for breaker work
  • Racking, remote racking, lockout/tagout and arc flash boundaries
  • NFPA 70B 2026 electrical maintenance program requirements
  • NETA circuit breaker testing frequencies (ANSI/NETA MTS and ATS)
  • Equipment condition assessment and audit-ready test records

 

DAY TWO

 

Module 6: Circuit Breaker Testing Procedures, Equipment and Interpretation

  • Circuit breaker testing equipment and step-by-step test procedures
  • Insulation resistance and contact (micro-ohm) resistance
  • Timing, travel, velocity and first-trip analysis
  • Trip and close coil current signature analysis
  • Dynamic resistance, power factor and capacitance, infrared thermography and acceptance criteria

 

Module 7: SF6 Circuit Breaker Testing and Gas Management

  • SF6 properties, moisture, purity and decomposition byproducts
  • Gas sampling and analysis
  • Leak detection and infrared camera imaging
  • Recovery, purification and refilling practices
  • SF6 regulations, emissions reporting and the move to alternatives

 

Module 8: Breaker Maintenance Procedures

  • Vacuum breaker inspection and maintenance
  • SF6 breaker inspection and maintenance
  • Oil breaker maintenance, oil testing and DGA
  • Lubrication, grease compatibility and mechanism adjustment
  • Manufacturer intervals versus condition-based intervals

 

Module 9: Troubleshooting and Failure Analysis

  • Breakers that fail to trip or close
  • Diagnosing slow trips, sticky latches and mechanism binding
  • Trending test traces year over year and before and after overhaul
  • Failure statistics and root causes
  • Field case studies

 

Module 10: Breaker Failure Protection, Relay Interface and Asset Management

  • Breaker failure (50BF) principles, timing and schemes
  • Bus protection and current transformer application
  • Interfacing breakers with protective relays and SCADA
  • Online condition monitoring
  • Health indexing and refurbish or replace decisions

 

COURSE SCHEDULE

Both Days

Start: 10:00 am - Eastern Time

Finish: 4:30 pm - Eastern Time

 

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Live online course registration fees & CEU credits

The registration fee for this course is $699.

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Earn Continuing Education Unit (CEU) Credits

  • Successful completion of this course qualifies delegates to receive a certificate of course completion with indicated CEUs.
  • One CEU is equivalent to 10 professional development hours of instruction.
  • This course earns 1.2 CEUs.

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Register 3 delegates at the full price of $249 each and get the 4th registration free! Perfect for companies, safety departments, and teams looking to train multiple employees at once.

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