What is an arc flash boundary?

By R.W. Hurst, Editor

What is an arc flash boundary?

What is an arc flash boundary?

Arc flashes pose significant dangers, particularly to individuals in close proximity to the fault. The intense heat can cause severe burns in seconds, and direct contact with an arc flash can result in fatal electrocution. To protect workers around electrical equipment, facilities must establish arc flash boundaries. These boundaries inform employees and others of the areas where the risk is highest so they can avoid them whenever possible.

 

Defining the Arc Flash Boundary

Contrary to common belief, an arc flash boundary is not simply the distance from an electrical system where the arc flash or its heat can cause injury. Instead, it is calculated as the distance from the equipment to the point where the energy from an arc flash would drop to 1.2 cal/cm². This energy level is capable of causing second-degree burns but not third-degree burns.

 

Calculating Minimum Approach Distances (MADs)

Calculating the minimum approach distance for energized equipment is crucial. Tools such as minimum approach distance calculators can help determine these distances, ensuring safety protocols are accurately established.

While no one wants to suffer any burns, second-degree burns are more treatable compared to third-degree burns, which can cause extensive scarring and long-term disabilities. By setting the arc flash boundary at this level, it allows workers to understand that crossing this line significantly increases the risk of severe injury.

 

Benefits of Arc Flash Boundaries

The primary benefit of an arc flash boundary is that it clearly indicates where the most serious risks are present. This knowledge enables workers to take appropriate precautions, such as wearing different levels of personal protective equipment (PPE) based on their proximity to the boundary. Even outside the arc flash boundary, it is advisable to wear basic PPE to mitigate any potential injuries. Proper use of PPE on both sides of the boundary ensures that workers can respond effectively to emergencies, enhancing overall facility safety.

 

Marking the Arc Flash Boundary

Once the arc flash boundary is determined, it should be clearly marked to ensure visibility for all personnel and visitors. This can be achieved using floor marking tape, wall signs, or labels. Clear marking of the boundary allows individuals to recognize the high-risk area and take necessary precautions, contributing to the overall safety of the facility.

Arc flash boundaries are essential for maintaining safety in environments where electrical equipment is used. By accurately defining and marking these boundaries, and ensuring workers are equipped with the proper PPE, facilities can significantly reduce the risk of serious injuries. Establishing clear arc flash boundaries is a critical component of any comprehensive workplace safety program, protecting both employees and the facility as a whole.

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