Preventive Maintenance Training: Improving Reliability

By R.W. Hurst, Editor

Preventive maintenance training is essential for ensuring the longevity and efficiency of equipment in various industries. This specialized training equips technicians with the knowledge and skills needed to implement effective maintenance strategies, preventing equipment failures and enhancing operational efficiency. In this article, we will explore the importance, topics covered, qualifications, career benefits, and key steps associated with PM training.

Why is it Important?

PM training focuses on teaching technicians how to perform regular, scheduled maintenance on equipment to prevent unexpected failures and costly repairs. This type of training is crucial because it helps organizations maintain high levels of productivity, reduces downtime, and extends the lifespan of machinery. By implementing a preventive maintenance program, companies can identify and address potential issues before they escalate into major problems.

Visit our High Voltage Electrical Maintenance Course Page

Visit our NFPA 70B Electrical Maintenance Course Page

What Topics are Typically Covered in a Training Program?

A comprehensive PM training program covers a wide range of topics, including:

Maintenance Strategies: Various approaches to maintenance, including preventive and predictive maintenance.
Equipment Inspection: Techniques for inspecting equipment to detect signs of wear and potential failure.
Troubleshooting Techniques: Methods for diagnosing and resolving equipment issues.
Maintenance Scheduling: Developing and adhering to maintenance schedules to ensure regular upkeep.
Safety Procedures: Ensuring all maintenance activities are performed safely to protect technicians and equipment.
Use of Maintenance Tools: Proper use of tools and equipment required for maintenance tasks.

How Does PM Training Improve Equipment Reliability and Efficiency?

PM training improves equipment reliability and efficiency by equipping technicians with the skills to perform regular maintenance tasks effectively. Well-trained technicians can identify early signs of wear and tear, allowing for timely interventions that prevent equipment failures. This proactive approach reduces downtime, enhances the efficiency of operations, and increases the overall reliability of the machinery. Implementing a preventive maintenance program also ensures that equipment operates at optimal performance levels, reducing energy consumption and operational costs.

What Qualifications or Prerequisites are Needed to Enroll in Preventive Maintenance Training?

To enroll in PM training, candidates typically need a high school diploma or equivalent. Some programs may require prior experience in maintenance or a related field. Basic understanding of mechanical and electrical systems is beneficial. Additionally, strong problem-solving skills and attention to detail are important qualities for individuals seeking to pursue this training.

What Are the Career Benefits of Completing Preventive Maintenance Training?

Completing PM training offers several career benefits, including:

Career Advancement: Trained technicians are more likely to be considered for promotions and advanced positions within their organizations.
Job Security: Skilled maintenance technicians are in high demand, providing greater job stability.
Increased Job Opportunities: Certification in preventive maintenance can open doors to various job opportunities in different industries.
Potential Salary Increases: Technicians with specialized training often command higher salaries due to their expertise.

What Are the 5 Steps of Corrective Maintenance?

Corrective maintenance involves the following five steps:

Identification: Recognizing that an equipment issue exists.
Diagnosis: Determining the root cause of the problem.
Planning: Developing a plan to address the issue, including necessary resources and tools.
Execution: Performing the required repairs or replacements to fix the problem.
Verification: Testing the equipment to ensure the issue has been resolved and the equipment is functioning correctly.

What Questions Should I Ask a Maintenance Technician?

When interviewing or working with a maintenance technician, consider asking the following questions:

What experience do you have with preventive maintenance programs?
Can you describe a time when you identified a potential issue before it became a major problem?
What strategies do you use to ensure maintenance tasks are completed on schedule?
How do you stay updated with the latest maintenance techniques and technologies?
What safety procedures do you follow when performing maintenance tasks?

What Are the Three Important Steps in Performing Preventive Maintenance?

The three important steps in performing preventive maintenance are:

Inspection: Regularly inspecting equipment to identify signs of wear or potential failure.
Servicing: Performing routine maintenance tasks such as lubrication, cleaning, and adjustments to keep equipment running smoothly.
Documentation: Keeping detailed records of all maintenance activities, including inspections and repairs, to track equipment performance and identify trends.

What Are the Three Principles of Preventive Maintenance?

The three principles of preventive maintenance are:

Regularity: Conducting maintenance activities at scheduled intervals to prevent unexpected failures.
Proactivity: Identifying and addressing potential issues before they escalate into major problems.
Comprehensiveness: Ensuring all components of the equipment are maintained, including those that are not immediately visible or accessible.

PM training is a valuable investment for both technicians and organizations. It ensures that maintenance strategies are effectively implemented, improving the reliability and efficiency of equipment. By covering essential topics and adhering to key principles, PM training equips technicians with the skills needed to maintain high operational standards and advance their careers.

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Evluma Launches Line of Post Top Globes to Complement LED OmniMax

March 12, 2020, Renton, WA…Street and area lighting manufacturer Evluma, announces the release of a new globe accessory line, OmniMax Lighting Solutions (OLS) to complement their OmniMax family of LED replacement lamps. OLS is a custom, curated selection of spherical and acorn style globes for decorative streetlights. The OmniMax is a Bluetooth-connected, screw-in replacement lamp for use in decorative post top globe and acorn lights. The release of a globe line to complement the OmniMax is designed to make the HID to LED conversion and maintenance process easier for Evluma customers.

Customers executing a retrofit project can conveniently purchase a replacement globe at the same time they purchase the OmniMax. “The wide variety of styles and materials offered means that we can typically provide a customer with a globe that matches an older style,” said Marketing Director, Cathleen Shattuck. “Customers can refresh globes simultaneously with OmniMax installation to save on labor, or if they suddenly discover damage to individual light fixtures, we can quickly provide them with a solution. Our high level of customer service means we are well-adapted to quick turnaround on orders of any size, keeping the process convenient and low cost.”

Using OmniMax, municipalities, utilities and electric departments converting post top fixtures from HID to LED can do so in under 5 minutes a fixture. The OmniMax is available in both Premium and Standard models. Premium models are Bluetooth-enabled and are compatible with Evluma’s wireless control application, ConnectLED. Both models carry a ten-year warranty and offer Evluma’s signature low-glare illumination.

About Evluma

Formed in 2008, Evluma is committed to developing affordable, long-lasting and environmentally low-impact LED lighting solutions that fundamentally change the landscape of the outdoor utility lighting market. Evluma’s high standard of customer service and background in innovative lighting technologies, automation and software design creatively ideate and inform its utility-grade products. Evluma is located in Renton, WA, USA.

09/24/20

Evluma's Build-Your-Own Acorn is an Affordable Answer to Decorative Streetlight LED Upgrades

Street and area light manufacturer Evluma announces the release of Build-Your-Own Acorn; a full-fixture, decorative streetlight replacement solution that includes the customer’s choice of acorn globe, finial and capital fitter. This solution is designed for utilities, municipalities, facilities and property managers looking to upgrade their existing decorative lighting from HID to LED and features the OmniMax™ LED lamp as its light source.

“Build-Your-Own-Acorn is a tailored solution that puts control in the hands of the customer,” said Evluma Product Manager Jason Dobbs. “With the value-driven OmniMax at the center of quality, cost-effective options, this is an affordable approach to complete head replacements. Build-Your-Own-Acorn offers the freedom to replace and repair fixtures without being locked into a proprietary OEM solution that may be hard to change later and typically costs more. It’s everything but the pole.”

Build-Your-Own Acorn includes multiple styles of acrylic and polycarbonate globes, in addition to a cast aluminum capital fitter. The capital fits 3 inch and 4 inch poles and is offered in black or green. The 70W OmniMax LED lamp is offered in six different color temperatures ranging from 2000K-5000K in either the Premium or Standard. OmniMax Premium includes Evluma’s patented, maintenance-saving Photocontrol Failsafe™ and compatibility with Evluma’s Bluetooth lighting app ConnectLED™. OmniMax Standard ships without connectivity features or Photocontrol Failsafe built-in.

“Photocontrol Failsafe means never having to replace a failed photocontrol ever again,” said Janine Soper, Evluma’s Regional Sales Manager. “With ConnectLED, the OmniMax Premium can be quickly dimmed or programmed with a dimming schedule, offering additional aesthetic and energy saving opportunities,” said Janine.

Both OmniMax models are supported by robust 20kV/10kA surge protection and the OmniMax’s four layers of thermal management for extended operation in enclosed environments. The capital has a 5 year warranty on the finish. Acrylic globes are warrantied for 5 years against yellowing. The OmniMax and all electronics, including the capital’s optional photocontrol are warrantied for 10 years.

About Evluma

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Parallel Resonant AC Test Sets

High Voltage, Inc. is an American test equipment manufacturing company located in rural Copake, NY. We are known for high quality, easy to use equipment and for our commitment to providing the best customer and product support in the industry.

As we matured we expanded into larger products. Cable fault locators (thumpers) as well as higher power ac (HPA) dielectric testers as might be used in a factory environment. Our HPA line of ac testers are available with outputs up to 300 kV ac and power levels up to 40 kVA and can be customized with various levels of control sophistication.

Our new PAR line of ac dielectric testers are designed to meet the needs of those who need power levels up to 250 kVA, to be able to test their highly capacitive test loads. Using ac resonant technology outputs of 50 kV at 5A (for example) are possible with an input of only 230 v, 90 A. That is an input of 20 kVA for an output of 250 kVA. (Model PAR-50250FC5)

The PAR models consist of a control section and a high voltage section. While large, they are transportable by van or trailer for field work. The control section includes the input breaker, variable (motorized) input control, a PLC controller, and connections for controlling the hv section. The high voltage section is a steel tank with a phenolic output bushing. Inside this tank is a variable-core reactor in an insulating oil bath with an air space at the top to allow for thermal expansion.

The variable reactor looks similar to a transformer but has a moveable core that allows the inductance value to vary to match the capacitance of the load, thereby achieving resonance. This effectively cancels the load capacitance, as far as input power requirements are concerned. Once in resonance, the input voltage is increased until the desired output voltage level is achieved. For a capacitive load that must be tested at power frequency the PAR reduces power requirements, as well as test equipment size by one tenth to one thirtieth, compared to a test transformer.

The HVI PAR family of resonant as dielectric testers are perfect for power frequency testing of power cables, rotating machinery, bushings, instrument transformers, transformers, shunt reactors, and many other products.

For more info please contact sales@hvinc.com to discuss your application.
For more information on these and other high voltage test products, contact High Voltage, Inc. at www.hvinc.com, sales@hvinc.com, or call 518-329-3275.

03/07/22

Evluma Launches Low-Glare LED Roadway Luminaire

LED lighting manufacturer Evluma announces the launch of a new roadway lighting product RoadMaxTM. The RoadMax series will include three sizes: small, medium and large and a range of wattages designed to replace legacy HID 100w, 250w and 400w cobraheads. The first model in the series, the RoadMax RX1, with wattages ranging from 30W-70W and an estimated output range of 3,000 to 9,000 lumens, is estimated to start shipping at the end of April 2022.

This sleek and stylish luminaire was designed with RP-8-18 roadway requirements in mind. The unique optical design offers a combination of roadway performance and glare control unprecedented in the industry. “RoadMax is an advancement of Evluma’s reputation for low-glare, visually-pleasing outdoor lighting,” says Taisha Bezzo, National Sales Director. “RoadMax addresses contemporary concerns regarding disability glare and light trespass from roadway lighting while maintaining exceptional pole spacing.”

Multiple luminaire configurations for Type II, Type III and Type V, all with zero-uplight (U0), are offered. Additional features such as a field adjustable wattage selector (FAO), light trespass shields and a choice of photocontrol sockets are available. RoadMax can be customized to include Evluma’s Photocontrol FailsafeTM, a patented technology that solves photocontrol failures on street and area lights. Compatibility with ConnectLEDTM, Evluma’s Bluetooth app for wireless lighting controls, enables dimming and dimming schedules without the need for a network. Evluma’s comprehensive 10-year warranty and signature 20kV/10kA surge protection comes standard with every model.