Transformer Maintenance and Testing - DGA and SFRA

Power and distribution transformers are among the most expensive and hardest-to-replace assets in any electrical system. This course gives you a practical, standards-based method to inspect, test, diagnose and maintain liquid-filled and dry-type transformers, from industrial distribution units to large substation power transformers. You will learn how transformers fail, which tests reveal developing problems, and how to turn test data into sound maintenance, repair and life-extension decisions.

This 12-hour, instructor-led course is for anyone who maintains, tests, specifies or manages transformers in utility, industrial, commercial and data center facilities. Participants who complete the course receive a certificate of completion and 1.2 CEUs.

Why Transformer Maintenance Training Matters

Transformer lead times now stretch to two to four years for many ratings (VERIFY), and replacement costs have climbed sharply. An unplanned failure can mean an extended outage, a costly emergency rental and serious safety and environmental exposure. Keeping your existing fleet healthy is no longer optional; it is a core reliability strategy.

NFPA 70B makes electrical equipment maintenance an enforceable requirement. Facilities must run a documented electrical maintenance program (EMP), assess equipment condition and set maintenance intervals based on that condition. Transformers are central to that program, and the standard expects qualified people to perform and interpret the work.

Modern diagnostics, including dissolved gas analysis, power factor and dielectric frequency response, sweep frequency response analysis and online monitoring, can detect most developing faults long before failure. The value comes from knowing which tests to run, how to run them safely and how to read the results correctly. This course delivers that knowledge.

 

Course Highlights

This course combines engineering fundamentals with real field data and case studies.

  • Standards-based approach built on NFPA 70B, ANSI/NETA MTS and ATS, IEEE C57.152, IEEE C57.104 and IEEE C57.106
  • In-depth DGA interpretation workshop using real laboratory reports
  • Complete coverage of offline electrical tests, from turns ratio to SFRA and DFR
  • Case studies that turn test results into repair, refurbish, monitor or replace decisions

 

Learning Outcomes

By the end of this course, you will be able to:

  • Explain transformer construction, insulation systems and the most common failure modes
  • Build a risk-based, condition-based transformer maintenance program that meets NFPA 70B 2026
  • Apply ANSI/NETA MTS and ATS test criteria to maintenance and acceptance testing
  • Collect representative oil samples safely from energized transformers
  • Interpret insulating fluid tests, including moisture, acidity, IFT, dielectric strength, furans and corrosive sulfur
  • Interpret dissolved gas analysis using IEEE C57.104 methods and Duval triangles
  • Perform and evaluate turns ratio, winding resistance, insulation resistance, polarization index and excitation current tests
  • Evaluate power factor, bushing, DFR, SFRA, leakage reactance and partial discharge results
  • Inspect and maintain tap changers, cooling systems, bushings, gauges and protective devices
  • Use online monitoring and health indexing to rank transformers and plan life extension

Participants leave with a structured approach to transformer condition assessment that they can apply immediately at their own facilities.

 

Course Approach

The course is taught by [name], a transformer testing and maintenance specialist with extensive utility substation engineering and field experience.

Each module combines engineering principles with field photographs, actual test reports and failure case studies. Live polls after every module reinforce key concepts, and interpretation exercises let participants work through real DGA, power factor and SFRA data the way a test engineer would.

Participants receive the course slides, a participant workbook, a transformer test acceptance checklist and a maintenance interval matrix template to support their own maintenance programs.

 

Related Courses

 

 

Live online course schedule

November 2–3, 2026
10:00 am - 4:30 pm ET

Sign Up For Our Electrical Training Newsletter – Stay Informed!

Newsletter
What you'll receive:
New course launches and schedules
Exclusive discounts and free resources
Practical tools, quizzes, and Free downloads

Who should attend

This course is designed for professionals responsible for transformer reliability, including:

  • Electrical maintenance technicians and electricians
  • Electrical, power and reliability engineers
  • Utility substation and T&D personnel
  • Field service and electrical testing technicians
  • Industrial, commercial and data center facility engineers
  • Maintenance supervisors and asset managers
  • Electrical safety and compliance personnel
  • Consulting and specifying engineers

 

Course Benefits

  • Electrical Transformer Maintenance Training Certificate
  • 1.2 Continuing Education Unit (CEU) Credits (12 Professional Development Hours)
  • This Course Includes Our Latest Electrical Transformer Digital Handbook!! (Value $20)
  • $100 Coupon Toward Any Future Electricity Forum Course (Restrictions Apply)
  • FREE Magazine Subscription (Value $50.00)
  • Course Materials In PDF Format

 

Transformer Maintenance and Testing Training Course Outline

 

DAY ONE

Transformer Condition and Insulating Fluids

 

Module 1: Transformer Fundamentals and Failure Modes

  • Transformer types: distribution, pad-mount, substation, GSU, dry-type (cast resin and VPI)
  • Core, windings and the oil-paper insulation system
  • Nameplate data, cooling classes and ratings
  • Transformer accessories and specialty transformers
  • Common failure modes and root causes
  • Insulation aging, moisture, heat and oxygen

 

Module 2: Maintenance Programs, Standards and Risk

  • NFPA 70B 2026: electrical maintenance program, condition assessment and intervals
  • ANSI/NETA MTS and ATS: maintenance versus acceptance testing
  • IEEE C57.152 field testing guide
  • Risk-based and condition-based maintenance
  • Transformer health indexing and fleet ranking
  • Life extension strategies in a long-lead-time market

 

Module 3: Insulating Fluids and Oil Testing

  • Mineral oil, natural ester and synthetic ester fluids
  • Oil quality tests: dielectric breakdown, power factor, moisture, acidity, IFT, color
  • Moisture in paper and oil equilibrium
  • Furan analysis and paper degree of polymerization
  • Corrosive sulfur and oxidation stability
  • Oil reclamation, regeneration and drying

 

Module 4: Dissolved Gas Analysis Workshop

  • How fault gases form
  • IEEE C57.104 interpretation methods
  • Key gases, ratios and Duval triangles and pentagons
  • Rate-of-change trending
  • DGA for ester fluids and load tap changers
  • Case study exercises using real lab reports

 

Module 5: Inspection, Sampling and Online Monitoring

  • Visual, nameplate and in-service inspection
  • Safe oil sampling from energized transformers
  • Syringes, bottles, handling and shipping
  • Nitrogen blanket and conservator systems
  • Online DGA, moisture and bushing monitors
  • Infrared thermography of transformers

 

DAY TWO

Electrical Testing and Maintenance Decisions

 

Module 6: Safety for Transformer Testing

  • NFPA 70E requirements for test work
  • Lockout/tagout and isolation
  • Induced voltage and test area grounding
  • Discharging windings after DC tests
  • Test equipment setup and connections

 

Module 7: Core Electrical Tests

  • Transformer turns ratio, polarity and phase relationship
  • Winding resistance
  • Insulation resistance and polarization index
  • Excitation current
  • Core ground testing
  • Acceptance criteria and temperature correction

 

Module 8: Power Factor, Bushings and Advanced Dielectric Testing

  • Insulation power factor and capacitance
  • Bushing C1 and C2 tests and hot collar tests
  • Dielectric frequency response (DFR/FDS)
  • Individual temperature correction (ITC) and moisture assessment
  • Partial discharge measurement (electrical, acoustic, UHF)

 

Module 9: SFRA, Tap Changers, Cooling and Protection

  • Sweep frequency response analysis and winding movement
  • Leakage reactance and short-circuit impedance
  • De-energized and load tap changer maintenance
  • Cooling systems, gauges, pressure relief devices and breathers
  • Gas accumulation (Buchholz) and sudden pressure relays
  • Transformer protection, instrument transformers (CT and VT) and paralleling

 

Module 10: Interpreting Results and Making Decisions

  • Bringing test data together for a condition assessment
  • Trending versus single-point results
  • Case studies of transformer failures
  • Repair, refurbish, monitor or replace decisions
  • Building your maintenance interval matrix
  • Question and answer session

 

COURSE SCHEDULE

Both days:

Start: 10 a.m. Eastern Time
Finish: 4:30 p.m. Eastern Time

 

EFTI Logo

Live online course registration fees & CEU credits

The registration fee for this course is $799.

Regular price
$799
Discounted price
$699 (with coupon: save $100)

Download free discount coupon

1

Enter Your Information

Fill out the form below with your name and email address.

2

Receive Your Coupon

Check your email for a message with a link to your $50 discount coupon.

3

Register for the Course

Use the coupon code when you sign up for the Advanced Electrical Safety Training course to save $50 off the regular price.

Discount Coupon

Group Offer
Register 3, Get 1 Free

Register 3 delegates at the full price of $249 each and get the 4th registration free! Perfect for companies, safety departments, and teams looking to train multiple employees at once.

1st $249
2nd $249
3rd $249
4th FREE

Earn Continuing Education Unit (CEU) Credits

  • Successful completion of this course qualifies delegates to receive a certificate of course completion with indicated CEUs.
  • One CEU is equivalent to 10 professional development hours of instruction.
  • This course earns 1.2 CEUs.

Request a free training quote – Live Online & In-Person Group Training

Whether you choose live online or in-person instruction, our electrical training can be customized to your needs and delivered to your team at one or multiple locations.

Interactive – Real-Time Q&A
Tailored – Built To Your Needs
Flexible – Join From Any Location
Cost-Saving – No Travel Expenses
Certified – Earn CEU Credits
Discounted – Multi-Course Savings

Our instructors will work with you to assess your team's skills and tailor the training to match your requirements.



Complete this handy form and I will send you a FREE written Quotation on any electrical training you need! Or send me an email and I will contact you to discuss your electrical training requirements Today!

R.W. HURST
PRESIDENT, THE ELECTRICITY FORUM TRAINING INSTITUTE
randy@electricityforum.com

Get the 2026 Live Online Training Catalog

Explore 50+ live, expert-led electrical training courses – interactive, flexible, CEU-certified.

Download Catalog
Training Catalog Preview

Download Course Brochure

Get detailed information about this course in our comprehensive brochure.

Download Brochure (PDF)

Download free discount coupon

1

Enter Your Information

Fill out the form below with your name and email address.

2

Receive Your Coupon

Check your email for a message with a link to your $50 discount coupon.

3

Register for the Course

Use the coupon code when you sign up for the Advanced Electrical Safety Training course to save $50 off the regular price.

Discount Coupon

Group Offer
Register 3, Get 1 Free

Register 3 delegates at the full price of $249 each and get the 4th registration free! Perfect for companies, safety departments, and teams looking to train multiple employees at once.

1st $249
2nd $249
3rd $249
4th FREE

Download our FREE Electrical Training Catalog

Explore our comprehensive training programs and find the perfect course for your professional development.

Training Catalog