What causes electrical arcing?

By R.W. Hurst, Editor

What causes electrical arcing?

What causes electrical arcing?

Electrical arcing occurs when electricity flows through the air between conductors or a grounded object due to an electrical breakdown of gases. Unlike a momentary electric spark, arcing is a continuous discharge. When the normal path of electrical current is disrupted, the current travels between two points, causing the surrounding air to become ionized. This process produces intense light and heat, known as an arc flash, which can cause severe injuries and significant property damage.

 

Common Causes of Electrical Arcing

Several factors can lead to electrical arcing, including:

  • Accidental Contact: Touching energized equipment unintentionally.
  • Insulation Failures: Breaks or gaps in the insulation material.
  • Exposed and Frayed Wires: Damage to wires that exposes the conductive material.
  • Equipment Malfunction: Failures in electrical devices or systems.
  • Wear and Tear: Deterioration of conductors over time.
  • Overloaded Outlets: Plug outlets carrying more current than they are designed for.
  • Contaminants: Corrosion and dust affecting electrical connections.
  • Poor Maintenance: Neglecting regular upkeep of electrical systems and equipment.

Electrical arcing releases a tremendous amount of energy, leading to potential fires, severe burns, eye and ear damage, toxic gas emissions, and even explosion-like shockwaves.

 

Preventing Electrical Arcing

Implementing preventive measures can significantly reduce the risk of electrical arcing. Key strategies include:

1. Over-Current Protection Devices

Ensuring that over-current protection devices are correctly installed is critical. The National Electrical Code (NEC) has required the inclusion of arc fault circuit interrupters (AFCIs) in new constructions since 2002. AFCIs detect stray currents and automatically shut down the circuit, preventing potential arcing incidents.

2. De-Energizing Equipment

Most injuries from electrical arcing occur while equipment is energized. De-energizing equipment before performing maintenance or operations can minimize the risk of stray currents causing arcing. This practice is essential for protecting workers and ensuring a safe working environment.

3. Conducting Electrical Hazard Analyses

Before working on or near electrical conductors, an Electrical Hazard Analysis is required by the NEC. This analysis determines if conductors could be energized and identifies the necessary precautions to protect workers. The analysis helps in planning safe work practices and using appropriate protective equipment.

Electrical arcing is a dangerous phenomenon that can cause severe injuries and damage. By understanding its causes and implementing effective preventive measures, such as installing over-current protection devices, de-energizing equipment, and conducting thorough hazard analyses, workplaces can enhance safety and protect employees from the risks associated with electrical arcing. Regular maintenance and adherence to safety protocols are essential components of preventing arc flash incidents and ensuring a safe working environment.

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