Solar PV System - Components, Cost, and Maintenance

By R.W. Hurst, Editor


solar PV system

Solar PV system converts sunlight into electricity using photovoltaic panels, inverters, and batteries; supports grid-tied and off-grid setups, net metering, MPPT controllers, monitoring, and energy storage for efficient rooftop installation and reliable renewable power.

 

What Is a Solar PV System?

A Solar PV system converts sunlight to electricity using PV modules and inverters, with optional batteries for storage.

✅ Grid-tied, off-grid, and hybrid designs for varied applications.

✅ Includes panels, inverters, racking, MPPT, and monitoring.

✅ Improves energy efficiency, lowers bills, and enables net metering.

 

A Solar PV system offers a clean and renewable source of energy that can help reduce dependence on fossil fuels and lower electricity bills. Understanding the components and how it integrates with electrical systems can help individuals and businesses make informed decisions about using solar energy. With continued advancements in solar photovoltaic technology, the future of solar energy looks bright, and the potential to harness the power of the sun to generate electricity is limitless. By investing in solar and making use of this abundant and renewable energy source, we can work towards a cleaner and more sustainable future. For a concise overview of key advantages, consult this guide to the advantages of solar power to frame expectations and planning.


What is a Solar PV System?

It is a type of renewable energy system that uses photovoltaic (PV) cells to convert sunlight into electrical energy. The PV cells are made of semiconductor materials, such as silicon, that generate a flow of electrical current when exposed to sunlight. PV cells are grouped together to form PV panels, which are the primary components of a system. If you are new to the science behind PV technology, this introduction to photovoltaic cells clarifies how light becomes electricity in practical systems.


Components of a Solar PV System

In addition to PV panels, a solar system includes several other components. These include a charge controller, battery bank, and inverter.

A charge controller regulates the flow of electricity from the PV panels to the battery bank. It ensures that the battery bank is not overcharged, which can damage the batteries, or undercharged, which can reduce the lifespan of the batteries.

A battery bank stores the generated electricity for later use. It is important to select the appropriate battery type and size to ensure that the system can meet the energy demands of the home or business.

An inverter is a device that converts DC electricity generated by the PV panels into AC electricity that can be used to power homes and businesses. It is essential for any grid-tied system that is connected to the electrical grid. For selection and sizing, a primer on solar power inverters explains efficiency ratings, waveform quality, and integration steps.


Integration with Electrical Systems

Integration with electrical systems can be done in several ways. The most common method is a grid-tied system. In a grid-tied network, the system is connected to the electrical grid, and any excess electricity generated by the system is sent back to the grid. This excess electricity can be used by others on the grid, and the system owner may receive credits on their electricity bill.

Off-grid systems are not connected to the electrical grid, and the generated electricity is stored in batteries for later use. These systems are typically used in remote locations where access to the electrical grid is not available. For design examples and best practices, see these resources on off-grid solar power systems to plan storage and load management effectively.


AC and DC Electricity

Electrical energy can be produced as either AC (alternating current) or DC (direct current) electricity. PV cells generate DC electricity, which is then sent to a charge controller that regulates the flow of electricity to the battery bank. The battery bank stores the DC electricity, which can be used when needed, and an inverter converts the DC electricity into AC electricity that can be used to power homes and businesses.


Types of PV Panels

There are several types of PV panels available, including monocrystalline, polycrystalline, and thin-film. Monocrystalline panels are made from a single silicon crystal and are the most efficient type of PV panel. Polycrystalline panels are made from multiple silicon crystals and are less expensive than monocrystalline panels. Thin-film panels are the least efficient but are more flexible and can be used in a wider range of applications. Panel choice should align with the broader architecture of renewable energy systems so mounting, storage, and controls work together efficiently.


What are the benefits of using solar pv technology?

Using a system provides a number of benefits. First and foremost, systems generate clean and renewable energy. Unlike fossil fuels, solar energy does not produce harmful emissions that contribute to climate change. By using solar energy, we can help to reduce our carbon footprint and combat the effects of climate change. Balanced decisions also consider limitations, and an objective look at solar power pros and cons can help set realistic performance and maintenance expectations.

Systems can also provide significant cost savings. While the initial cost of installing a system may be high, the long-term savings on electricity bills can be significant. In addition, many governments and organizations offer incentives and tax credits for the installation of solar energy systems.

Another benefit of using systems is the increased independence from the electrical grid. Grid-tied solar cells allow excess electricity to be sent back to the grid, providing credits towards electricity bills. Off-grid pv arrays, on the other hand, provide complete independence from the grid, which can be especially useful in remote locations where access to the grid is limited.


What types are there?

There are two main types: grid-tied and off-grid. Grid-tied systems are connected to the electrical grid, and any excess electricity generated by the system is sent back to the grid. Off-grid systems, on the other hand, are not connected to the electrical grid, and the generated electricity is stored in batteries for later use.

Grid-tied systems are the most common type of system and are typically used in homes and businesses. They allow excess electricity to be sent back to the grid, providing credits towards electricity bills. Off-grid systems, on the other hand, are used in remote locations where access to the electrical grid is limited or nonexistent.


How do I know if my business is suitable?

Determining if your home is suitable for a system involves several factors. First, it is important to consider the location of your home. The ideal location for a system is an area that receives a high amount of sunlight year-round, typically in the southern hemisphere. However, even homes in less sunny areas can still benefit from a system.

The size and orientation of your roof are also important factors to consider. Ideally, a system should be installed on a south-facing roof with minimal shading. The amount of available roof space and the amount of electricity needed to power your home are also important considerations when determining the suitability of a system.


How much does it cost?

The cost of a system varies depending on the size, the location, and the components used. While the initial cost of a photovoltaic system may be high, it is important to consider the long-term savings on electricity bills and the potential return on investment. In addition, many governments and organizations offer incentives and tax credits for the installation of solar energy systems. For budgeting and payback modeling, this overview of solar power economics outlines levelized costs, incentives, and financing options.

Typically, the cost is measured in dollars per watt of installed capacity. The cost per watt can vary depending on the size of the system, with larger units typically having a lower cost per watt. The cost can also be reduced by using less expensive components or by taking advantage of government incentives and tax credits.


How can I maintain and monitor my solar PV system?

Maintaining and monitoring is important to ensure optimal performance and prolong the lifespan of the components. Regular cleaning of PV panels is necessary to remove dirt and debris that can reduce their efficiency. It is also important to monitor the battery bank and charge controller to ensure proper functioning and avoid damage. Additionally, monitoring the PV performance can help identify any issues or potential problems before they become larger and more costly to fix.

Most systems come with monitoring software that allows the owner to monitor the performance of the system in real-time. This software can provide information about the amount of electricity generated, the amount of electricity used, and any issues or errors that may occur. Some monitoring software can also provide alerts or notifications if the project experiences a problem or if maintenance is required.

Regular maintenance is also important to ensure optimal performance. In addition to cleaning the PV panels and monitoring the battery bank and charge controller, it is important to perform regular inspections of components. This can help identify any issues or potential problems before they become larger and more costly to fix.

 

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Solar Power Controller

Solar power controller regulates PV array output, using MPPT or PWM for efficient battery charging, load management, and system monitoring, protecting inverters and DC circuits in off-grid and grid-tied photovoltaic installations.

 

What Is a Solar Power Controller?

A device that manages PV output to safely charge batteries, control loads, and optimize efficiency via MPPT or PWM.

✅ MPPT/PWM algorithms maximize PV harvest and battery lifecycle

✅ Protects against overcharge, overdischarge, reverse polarity, surges

✅ Interfaces with inverters; provides logging, remote monitoring

 

A charge controller is a key component of battery‑based PV systems. A charge controller performs several functions, the most important of which is preventing batteries from overcharging. In the broader context of a solar PV system, the charge controller coordinates with modules and storage to balance energy flow across the day.

 

How Does a Charge Controller Prevent Overcharging?

To prevent batteries from overcharging, a controller monitors batteryvoltage at all times. When the voltage reaches a certain pre‑determinedlevel, known as the voltage regulation (VR) set point, the controller either slows down or terminates the flow of electricity into the bat­tery bank (the charging current), depending on the design. In some systems, the charge controller sends surplus electricity to a diver­sion load (Figure 1). When paired with a solar power inverter, advanced charging profiles can optimize efficiency and reduce stress on the battery bank.

This is an auxiliary load, that is, a load that's not critical to the function of the home or business. It is often a heating element placed inside a water heater or wall‑mounted resis­tive heater that provides space heat. These strategies align with best practices for integrated renewable energy systems, ensuring surplus generation is put to practical use.

In PV systems, excess power is often available during the summer months during periods of high insolation. In these instances, the diversion load may consist of an irrigation pump or a fan to help exhaust hot air from a building. This is especially valuable in off-grid solar power systems where seasonal loads can be scheduled to match daytime production.

Diversion loads must be carefully sized according to the National Electrical Code, something an installer will be sure to do. Thoughtful sizing helps capture the pros and cons of solar power in a way that maintains safety and long-term reliability.

 

Why Is Overcharge Protection So Important?

Overcharge protection is important for flooded lead‑acid batteries and sealed batteries. Without a charge controller, the current from a PV array flows into a battery in direct proportion to irradiance, the amount of sunlight striking it. Although there's nothing wrong with that, problems arise when the battery reaches full charge. Irradiance is the light energy each photovoltaic cell converts to electricity before array output is managed by the controller.

Without a charge controller, excessive amounts of current could flow into the battery, causing battery voltage to climb to extremely high levels. High voltage over an extended period causes severe out gassing, water loss, and loss of electrolyte that can expose the lead plates to air, damaging them. It can also result in internal heating and can cause the lead plates to corrode. This, in turn, will decrease the cell capacity of the battery and cause it to die prematurely. Selecting appropriate solar power batteries also mitigates these risks by matching chemistry and charge limits to the controller's algorithms.

 


 

Fig.1: Diversionary charge controllers send surplus electricity to a dump load, either a resistive heater or fan or pumps, as explained in the text.

 

Overdischarge Protection

Charge controllers protect batteries from high voltage, but also often incorporate overdischarge protection, that is, circuitry that prevents the batteries from deep discharging. When the weather's cold, overdischarge protection also protects batteries from freez­ing. This feature is known as a low‑voltage disconnect.

Charge controllers prevent overdischarge by disconnecting loads ‑ active circuits in a home or business. Overdischarge pro­tection is activated when a battery bank reaches a certain preset voltage or state of charge but only protects against deep discharge caused by DC circuits. This feature prevents the batteries from dis­charging any further. Overdischarge not only protects batteries, it can protect loads, some of which may not function properly, or may not function at all at lower than normal voltages.

 

 

 

 

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Solar Power Economics

Solar power economics evaluates ROI, LCOE, CAPEX, OPEX, payback periods, tax credits, net metering, financing, and grid parity to quantify solar project viability, cash flows, and lifecycle costs under tariffs and incentives.

 

What Is Solar Power Economics?

Quantifies solar project costs and revenues via ROI, LCOE, payback, and incentives to evaluate financial feasibility.

✅ Model LCOE, CAPEX, OPEX, and degradation rates

✅ Forecast cash flows, payback period, and IRR

✅ Account for incentives, net metering, and tax credits

 

Does a Solar Electric System Make Economic Sense?

At least three options are available to analyze the economic costs and benefits of a solar electric system: (1) a comparison of the cost of electricity from the solar electric system with conventional power or some other renewable energy technology, (2) an estimate of return on investment, and (3) a more sophisticated economic analy­sis tool known as total cost of ownership.

 

Cost of Electricity Comparison

One of the simplest ways of analyzing the economic performance of a solar system is to compare the cost of electricity produced by a PV system to the cost of electricity from a conventional source such as the local utility. This is a five‑step process, two of which I've already discussed. For readers new to PV components, this overview of solar PV systems explains how modules, inverters, and meters work together in practice.

The first step is to determine the average monthly electrical con­sumption of your home or business, preferably after incorporating conservation and efficiency measures. Second, calculate the size of the system you'll need to install to meet your needs. Third, calcu­late the cost of the system. (A solar provider can help you with this.) Fourth, after determining the cost of the system, calculate the out­put of the system over a 30‑year period, the expected life of the system. Fifth, now estimate the cost per kilowatt‑hour by dividing the cost of a PV system by the total output. To frame those calculations within a broader decision context, consider the practical advantages of solar power that complement purely numerical comparisons.

Suppose you live in Colorado and are interested in installing a grid‑connected solar electric system that will meet 100% of your electric needs. Your super‑efficient home requires, on average, 500 kWh of electricity per month. That's 16.4 kWh per day. Peak sun hours is 6. To size the system, divide the electrical demand (16.4 kWh per day) by the peak sun hours. The result is a 2.7 kW sys­tem. Adjusting for 78% efficiency, the system should be 3.46 or 3.5 kW. For the sake of simplicity, let's assume that the system is not shaded at all during the year. Site specifics and design choices inevitably involve tradeoffs, and a concise review of solar power pros and cons can clarify expectations before you commit.

Your local solar installer says she can install the system for $7 a watt, or $24,500. You'll receive a rebate from the utility of $3.50 per watt of installed capacity or $12,250. The system cost is now $12,250. You'll also receive a 30% tax credit from the federal gov­ernment on the cost of the system. The federal tax credit is based on the initial cost of the system ($24,500) minus the utility rebate ($12,250 in this example). Thirty percent of this amount equals $3,675. Total system cost after subtracting these incentives is $8,575.

According to your calculations or the calculations provided by the solar installer, this system will produce about 16.4 kWh of elec­tricity per day or 6,000 kWh per year. If the system lasts for 30 years, it will produce 180,000 kWh.

To calculate the cost per kilowatt‑hour, divide the system cost ($8,575) by the output (180,000 kWh). In this case, your electric­ity will cost slightly less than 4.76 cents per kWh. Considering that the going rate in Colorado is currently about 9.5 cents per kWh, including all fees and taxes, the PV system represents a pretty good investment.

 

Return on Investment

 Another relatively simple method used to determine the cost effec­tiveness of a PV system is simple return on investment (ROT). Simple return on investment is, as its name implies, the savings gen­erated by installing a PV system expressed as a percentage of the investment. When comparing projects across technologies, resources on renewable energy systems can help you understand how ROT varies by technology and market.

Simple ROT is calculated by dividing the annual dollar value of the energy generated by a PV or wind system by the cost of the sys­tem. A solar electric system that produces 6,000 kWh of electricity per year in an area where electricity sells at 9.5 cents per kilowatt‑hour generates $570 worth of electricity each year. If the system costs $8,575, after rebates, the simple return on investment is $570 divided by $10,710 x 100 which equals 6.6%. If the utility charges 15 cents per kWh, the 6,000 kWh of electricity would be worth $900 and the simple ROT would be 10.5%. Given the state of the economy, both of these represent decent rates of return. (If only our retirement funds performed half as well these days!) Even in good economic times, these are respectable ROTs.
 

Weaknesses of Economic Analysis Tools

Comparing the cost of electricity and return on investment are both simple tools. Both fail to take into account a number of economic factors. For example, both techniques fail to account for interest payments on loans that may be required to purchase a PV system. Interest payments will add to the cost of electricity produced by the system. For those who self‑finance, for example, by taking money out of savings, both tools fail to take into account opportunity costs ‑ lost income from interest‑bearing accounts raided to pay for the system.

Both methods fail to take into account the rising cost of elec­tricity. Nationwide, electric rates have increased on average about 4.4% per year over the past 35 years. In recent years, the rate of increase has been double that amount in some areas.

Although these analytic tools fail to account for key economic factors that would decrease the value of a PV system, the rising cost of electricity from conventional sources will in all likelihood offset the opportunity cost or the cost of financing a system. For a quick primer that situates PV within the broader clean energy landscape, see this guide to alternative energy solar power for additional context.

That said, these techniques do not take into account system maintenance, insurance, or property taxes, if any. All of these factors add to the cost of a system over the long term.

Despite these shortcomings, the cost comparison and simple return on investment are convenient tools for evaluating the economic performance of renewable energy systems. They're infinitely better than the old standby, payback (also known as "simple payback").

Why ?

Payback is a term that gained popularity in the 1970s. It was used to determine whether energy conservation measures and renewable energy systems made economic sense. Payback is the number of years it takes a renewable energy system or energy effi­ciency measure to pay back its cost through the savings it generates.

Payback is calculated by dividing the cost of a system by the anticipated annual savings. If the $8,575 PV system I've been look­ing at produces 6,000 kilowatt‑hours per year and grid power costs you 9.5 cents per kWh, the annual savings of $570 yields a payback of 18.8 years ($8,575 divided by $570 = 15 years). In other words, this system will take 15 years to pay for itself. From that point on, the system produces electricity free of charge.

While the payback of 15 years on this system seems long, don't forget that the return on investment on this system, calculated ear­lier, was 6.6%, which is a very respectable rate of return on your investment ‑ or any investment these days.

While simple payback is fairly easy to understand, it has some very serious drawbacks. The most important is that payback is a foreign concept to most of us and, as a result, can be a bit misleading.

Besides being misleading, simple payback is a concept we rarely apply in our lives. Do avid anglers ever calculate the payback on their new bass boats ($25,000 plus the cost of oil, gas, and trans­portation to and from favorite fishing spots divided by the total number of pounds of edible bass meat at $5 per pound over the lifetime of the boat.) Do couples ever calculate the payback on their new SUV or the new chandelier they installed in the dining room ?

Simple payback and simple return on investment are closely related metrics. In fact, ROl is the reciprocal of payback. That is, ROl = 1/Payback. Thus, a PV system with a 10‑year payback rep­resents a 10% return on investment (ROT = 1/10). A PV system with a 20‑year payback represents a 5% ROT.

Although payback and ROT are related, return on investment is a much more familiar concept. We receive interest on savings accounts and are paid a percentage on mutual funds and bonds ‑ both of which are a return on our investment. Most of us were introduced to return on investment very early in life ‑ when we opened our first interest‑bearing account. Renewable energy sys­tems also yield a return on our investment, so it is logical to use ROT to assess their economic performance.
 

Adjusting for Incentives

When calculating the cost of electricity from a solar electric sys­tem, be sure to remember to subtract financial incentives from state and local government or local utilities ‑ as in the previous exam­ple. Financial incentives can be quite substantial. In Wisconsin, for example, more than 30 utilities participate in a statewide program called Focus on Energy through which they provide customers who install PV systems a rebate of up to 25% of their system cost with a maximum reward of $35,000. Other utilities and even several states, like New York, offer generous incentives as well. The best PV incentives are found in Colorado, New Jersey, Massachusetts, California, and Oregon.

The federal government also offers a generous financial incen­tive to those who install PV systems. Their incentive is a 30% tax credit to homeowners and businesses. However, the feds also allow businesses to depreciate a solar electric system on an accelerated schedule, which means they can deduct the costs faster than other business equipment, recouping their investment more quickly. This further reduces the cost of a PV system. The US Department of Agriculture offers a 25% grant to cover the cost of PV systems on farms and rural businesses. Their minimum grant is $2,500 (for a $10,000 system) and the maximum is $500,000. To learn more about state and federal incentives in your area, log on to the Database of State Incentives for Renewables and Efficiency at www.dsireusa.org. Click on the map of your state. To learn more about USDA grant program, log on to www.rurdev.usda.gov/. Up-to-date guidance on eligibility and claiming benefits is available in this overview of alternative energy tax credits for homeowners and businesses.

Because financial incentives can reduce the cost of a PV system, most PV system installations are driven by incentives.

 

Discounting and Net Present Value: Total Cost of Ownership

For those who want a more sophisticated tool to determine whether an investment in solar energy makes sense, economists offer up dis­counting and net present value. This method, referred to as total cost of ownership, allows you to compare the cost of a PV system to the cost of the electricity it will displace. Unlike the previous economic tools, this one takes into account numerous economic parameters, including initial costs, financial incentives, maintenance costs, the rising cost of grid power, and another key element, the time value of money. The time value of money takes into account the fact that a dollar today is worth more than a dollar tomorrow and even more than a dollar a few years from now. Economists refer to this as the discount factor.

To make life easier, this economic analysis can be performed by using a spread sheet. This method is discussed in Powerfrom the Sun.

 

Alternative Financing for PV Systems

Not everyone has access to the money required to purchase a PV system ‑ even with incentives ‑ or wants to incur that kind of debt. If you are one of these people, there are some alternative financing mechanisms that could still make your dreams of a PV system come true: power purchase agreements (PPAs) and leases.

In a power purchase agreement, a private company installs a solar electric system on a customer's home mostly at their expense. (They do require a down payment to help offset the cost of the sys­tem and installation.) The company owns and"operates" the system, selling the electricity generated by the system to the homeowner at a low rate ‑ usually a rate that increases much more slowly than utility rates for the duration of the lease, typically around 18 years. Homeowners benefit because they incur no upfront costs while enjoying lower electric bills and living a more environmentally friendly lifestyle. They also own a residence that will probably sell more quickly when the time comes to put it on the market.

Another option is a lease. Once again, the PV system is installed by a private company and the system is leased to them. Customers that lease PV systems typically end up paying slightly less for elec­tricity. The lease also guarantees a fixed rate for the term of the agreement, providing a hedge against rising electric rates.

Lease programs are available in California, Arizona, Oregon, Colorado and Connecticut. Expect to see other companies enter the market in other states.

Lease programs and power purchase agreements are really quite similar. The main difference is that in lease programs there's typi­cally no down payment. However, as author and market analyst Charles W. Thurston explains in an article in Home Power maga­zine (issue 128), "if you can afford to invest up front in part of the system cost (through a PPA), you'll pay less as time goes on, and your savings can be greater at the end of the contract. In that case, a PPA may be more beneficial.'

Despite Thurston's analysis, representatives from both indus­tries argue that the financial costs are not that different over the long haul. "The bottom line is that a solar lease or PPA makes it possible for any homeowner to stop talking about tomorrow and act now," says Thurston. If you'd like to power your home with solar electricity, but can't afford a system or don't want to borrow the money, consider a lease or a power purchase agreement.
 

Putting It All Together

Here, you've seen that there are several ways to save money on a PV system. Efficiency measures lower the initial size and cost of a system, saving huge sums of money. Tax incentives and rebates also lower the cost. Some states exempt PV systems from sales taxes or property taxes, creating additional savings. I encourage those who are building superefficient passive solar/solar electric homes to view savings they'll accrue from efficiency measures and passive solar design as a kind of internal subsidy or rebate for their PV systems. My own solar electric system cost about $17,000 and has generated about $4,000 worth of electricity in the first 12 years. The return on investment is pretty low. However, my passive solar home has saved me approximately $18,000 in heating bills during this same period. Savings on electricity from the PV and savings on heating bills resulting from passive solar heating have more than paid for my PV system. If your site lacks reliable utility service, the cost-benefit picture can shift, and planning for off-grid solar power systems involves different assumptions about storage, backup, and maintenance.

Economics is where the rubber meets the road. Comparing solar electric systems against the "competition" and calculating the return on investment gives a potential buyer a much more realistic view of the feasibility of solar energy at a particular site. Remember, however, economics is not the only metric on which we base our decisions. Energy independence, environmental values, reliability, the cool factor, bragging rights, the fun value, and other factors all play prominently in our decisions to invest in renewable energy.

 

 

 

 

 

 

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What is a Photovoltaic Cell?

What is a photovoltaic cell? A semiconductor PN-junction device that converts sunlight to DC electricity via the photovoltaic effect, used in solar panels for renewable energy, power generation, efficiency optimization, and IV curve performance.

 

What Is a Photovoltaic Cell?

A PV cell is a semiconductor PN junction converting sunlight into DC electrical power via the photovoltaic effect.

✅ Converts photons into electron-hole pairs at a PN junction.

✅ Generates DC output; modules wired for desired voltage/current.

✅ Key metrics: efficiency, fill factor, IV curve, temperature coefficient.

 

Photovoltaic cells are solid‑state electronic devices like transistors, diodes, and other components of modern electronic equipment. These devices are referred to as solid‑state because electrons flow through solid material within them. Most solar cells in use today are made from one of the most abundant materials on the planet, silicon, which is extracted from quartz and sand.

For a broader overview of how solar fits into the alternative energy landscape, the alternative energy solar power guide provides helpful context for newcomers.

Like all atoms, silicon atoms contain electrons that orbit around a central nucleus that contains protons and neutrons. In silicon, some of the electrons can be jolted loose from their orbit around the nuclei of the silicon atoms when struck by sunlight. These loose electrons can be made to flow together, creating an electrical current.These loose electrons can be made to flow together, creating an electrical current. Understanding how this microscopic process translates into real-world benefits and tradeoffs is central to the pros and cons of solar power that homeowners often weigh.

Because numerous solar cells are wired in series in a PV module, numerous electrons can be gathered up and conducted away from the array to power household loads. This module-level wiring is one part of a complete solar PV system that also includes racking, conductors, and balance-of-system hardware.

Most solar cells in use today are thin wafers of silicon about 1/100th of an inch thick (they range from 180 microns (μm) to 350 μm in thickness). As shown in Figure 1, most solar cells consist of two layers ‑ a very thin upper layer and a much thicker lower layer. The upper layer is made of silicon and phosphorus atoms; the bottom layer consists of silicon and boron atoms. These material choices underpin many advantages of solar power related to durability and scalability.

 


 

Fig1. Cross Section through a Solar Cell. Solar cells like the one shown here consist of two layers of photosensitive silicon, a thin top layer; the n‑layer; and a thicker bottom layer; the p‑layer. Sunlight causes electrons to flow from the cell through metallic contacts on the surface of most solar cells, creating DC electric­ity. Solar‑energized electrons then flow to loads where the solar energy they carry is used to power the loads. De‑energized electrons then flow back to the solar cell.

In remote applications, many designers consider off-grid solar power systems to ensure autonomy during grid outages.

When sunlight strikes the silicon atoms in solar cells, it jars electrons out of the atoms in both layers. These electrons flow preferentially toward the surface (for reasons beyond the scope of this book). These electrons flow into the metal contacts located on the front of solar cells. Numerous solar cells are wired in series in a solar module. Because of this, electrons extracted from one cell flow to the next cell, and then to the next cell, etc., until they reach the negative terminal of the module. Electrons flow from the array through wires connected to the house to power a load (any device that consumes electricity). After deliv­ering the energy they gained from sunlight to the load, the de‑energized electrons return through a different wire to the array. The electrons then flow back into the solar cells, filling the empty spots left in the atoms created by their ejection. This permits the flow of electrons to continue ad infinitum. Before this DC electricity can serve typical household circuits, a solar power inverter converts it to AC safely and efficiently.

For extended resilience and load shifting, many systems integrate solar power batteries that store excess generation for use after sunset.

 

 

 

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Off Grid Solar Power Systems

Off grid solar power systems integrate PV arrays, MPPT charge controllers, battery storage, and inverters to deliver AC/DC power, engineered for load profiles, autonomy, grounding, and protection without utility interconnection.

 

What are off grid solar power systems?

Standalone PV with batteries, MPPT charge controllers, and inverters supplying AC/DC loads without utility connection.

✅ Load sizing: kWh/day, peak demand, autonomy, DoD, inverter surge

✅ Core components: PV array, MPPT, batteries, inverter/charger

✅ Electrical design: wiring, grounding, OCPD, earthing, voltage

 

Off‑grid systems are designed for individuals and businesses that want to or must supply all of their needs via solar energy ‑ or a combination of solar and wind or some other renewable source. As shown in Figure 1a, off‑grid systems bear a remarkable resem­blance to grid‑connected systems with battery backup. There are some noteworthy differences, however. The most notable is the lack of grid connection.

Broader design principles from renewable energy systems help frame choices around storage, redundancy, and load management.

As illustrated in Figure 1, electricity flows from the PV array to the charge controller. The charge controller, monitors battery voltage and delivers DC electricity to the battery bank. When elec­tricity is needed in a home or business, it is drawn from the battery bank via the inverter. The inverter converts the DC electricity from the battery bank, typically 24 or 48 volts in a standard system, to higher‑voltage AC, either 120 or 240 volts, which is required by households and businesses. AC electricity then flows to active cir­cuits in the house via the main service panel. For a refresher on each building block, see this overview of a solar PV system and how components interact under varying loads.

Off‑grid systems often require a little "assistance' to make up for shortfalls. Additional electricity can be supplied by a wind tur­bine, micro hydro turbine, or a gasoline or diesel generator, often referred to as a gen‑set. "A gen‑set also provides redundancy' notes National Renewable Energy Laboratory's wind energy expert Jim Green. Moreover, "if a critical component of a hybrid system goes down temporarily, the gen‑set can fill in while repairs are made:' Gen‑sets also play a key role in maintaining batteries. Guidelines for sizing and operating solar power generators can clarify fuel use, runtime targets, and maintenance intervals.

 

 


 

Fig 1. Off -grid System.

 

Off‑grid systems with gen‑sets require another component, a battery charger. They convert the AC electricity produced by the generator into DC electricity that's then fed into the battery bank. Battery chargers are built into the inverter and operate automati­cally. When a generator is started and the inverter senses voltage at its input terminals, it then transfers the home loads over to the gen­erator through an internal, automatic transfer switch. It also begins charging the battery from the generator. When selecting equipment, detailed comparisons of solar power inverters can inform waveform quality, surge capacity, and charger integration.

Like grid‑connected systems with battery backup, an off‑grid system requires safety disconnects ‑ to permit safe servicing. DC disconnects, with appropriately rated fuses or breakers, are located between the PV array and the charge controller, between the charge controller and the battery bank, and between the battery and the inverter.

These systems also require charge controllers to regulate battery charging from the PV array. Charge controllers also protect the batteries from overcharging.

As is evident by comparing schematics of the three types of sys­tems, off‑grid PV systems are the most complex. Moreover, some systems are partially wired for DC ‑ that is, they contain DC cir­cuits. These are supplied directly from the battery bank. DC circuits are used to service lights or DC appliances such as refrig­erators or DC well or cistern pumps. Why include DC circuits ?

Many people who install them do so because DC circuits bypass the inverter. Because inverters are not 100% efficient in their conversion of DC to AC, this saves energy. Operating a DC refrig­erator, for example, over long periods can save a substantial amount of energy.

The problem with this strategy is that DC circuits are low volt­age circuits and thus require much larger wiring and special, more expensive plugs and sockets. DC appliances are also harder to find. In addition, they are typically much smaller than those used in homes, and they are less reliable.

If you are thinking about installing an off‑grid system in a home or business, your best bet is an AC system ‑ unless your home is extremely small and your needs are few.

To simplify installation of battery‑based systems, many installers recommend use of a power center, such as the one shown in Figure 2. Power centers contain many of the essential components of a renewable energy system, including the inverter, the charge con­troller, and fused safety disconnects ‑ all prewired. This makes an electrician's job easier. Power centers also provide busses (con­nection points) to which the wires leading to the battery bank, the inverter, and the PV array connect.

 

Pros and Cons of Off‑Grid Systems

Off‑grid systems offer many benefits, including total emancipation from the electric utility (Table 1). They provide a high degree of energy independence that many people long for. You become your own utility, responsible for all of your energy production. In addi­tion, if designed and operated correctly, your system will provide energy day in and day out for many years. Off‑grid systems also provide freedom from occasional power failures. These benefits align with widely cited advantages of solar power such as resilience, predictable costs, and modular growth options.

 



 

Off‑grid systems do have some downsides. One of the most significant is that they are the most expensive of the three renewable energy system options. Battery banks, sup­plemental wind systems, and generators add substantially to the cost ‑ often 60% more. They also require more wiring. In addition, you will need space to house battery banks and generators. Although cost is usually a major downside, there are times when off‑grid sys­tems cost the same or less than grid‑connected systems ‑ for example, if a home or business is located more than a few tenths of a mile from the electric grid. Under such circumstances, it can cost more to run electric lines to a home than to install an off‑grid system. For planning and budgeting, practical primers on solar power economics explain lifecycle costs, incentives, and payback scenarios.

When installing an off‑grid system, remember that you become the local power company and your independence comes at a cost to you. Also, although you may be independent" from the utility, you will need to buy a gen‑set and fuel, both from large corporations. Gen‑sets cost money to maintain and operate. You will be dependent on your own ability to repair your power system when something fails. If you are weighing tradeoffs, a balanced look at the solar power pros and cons can sharpen expectations about reliability, maintenance, and total ownership.

An off‑grid system also comes at a cost to the environment. Gen‑sets produce air and noise pollution. Lead‑acid batteries are far from environmentally benign. Although virtually all lead‑acid batteries are recycled, battery production is responsible for considerable envi­ronmental degradation. Mining and refining the lead are fairly damaging. Thanks to NAFTA and the global economy, lead pro­duction and battery recycling are being carried out in many poor countries that have lax or nonexistent environmental policies. They are responsible for some of the most egregious pollution and health problems facing poorer nations across the globe, according to small wind energy expert Mick Sagrillo. So, think carefully before you decide to install an off‑grid system.

 

 

 

 

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Solar PV System - Components, Cost, and Maintenance

Solar PV system converts sunlight into electricity using photovoltaic panels, inverters, and batteries; supports grid-tied and off-grid setups, net metering, MPPT controllers, monitoring, and energy storage for efficient rooftop installation and reliable renewable power.

 

What Is a Solar PV System?

A Solar PV system converts sunlight to electricity using PV modules and inverters, with optional batteries for storage.

✅ Grid-tied, off-grid, and hybrid designs for varied applications.

✅ Includes panels, inverters, racking, MPPT, and monitoring.

✅ Improves energy efficiency, lowers bills, and enables net metering.

 

A Solar PV system offers a clean and renewable source of energy that can help reduce dependence on fossil fuels and lower electricity bills. Understanding the components and how it integrates with electrical systems can help individuals and businesses make informed decisions about using solar energy. With continued advancements in solar photovoltaic technology, the future of solar energy looks bright, and the potential to harness the power of the sun to generate electricity is limitless. By investing in solar and making use of this abundant and renewable energy source, we can work towards a cleaner and more sustainable future. For a concise overview of key advantages, consult this guide to the advantages of solar power to frame expectations and planning.


What is a Solar PV System?

It is a type of renewable energy system that uses photovoltaic (PV) cells to convert sunlight into electrical energy. The PV cells are made of semiconductor materials, such as silicon, that generate a flow of electrical current when exposed to sunlight. PV cells are grouped together to form PV panels, which are the primary components of a system. If you are new to the science behind PV technology, this introduction to photovoltaic cells clarifies how light becomes electricity in practical systems.


Components of a Solar PV System

In addition to PV panels, a solar system includes several other components. These include a charge controller, battery bank, and inverter.

A charge controller regulates the flow of electricity from the PV panels to the battery bank. It ensures that the battery bank is not overcharged, which can damage the batteries, or undercharged, which can reduce the lifespan of the batteries.

A battery bank stores the generated electricity for later use. It is important to select the appropriate battery type and size to ensure that the system can meet the energy demands of the home or business.

An inverter is a device that converts DC electricity generated by the PV panels into AC electricity that can be used to power homes and businesses. It is essential for any grid-tied system that is connected to the electrical grid. For selection and sizing, a primer on solar power inverters explains efficiency ratings, waveform quality, and integration steps.


Integration with Electrical Systems

Integration with electrical systems can be done in several ways. The most common method is a grid-tied system. In a grid-tied network, the system is connected to the electrical grid, and any excess electricity generated by the system is sent back to the grid. This excess electricity can be used by others on the grid, and the system owner may receive credits on their electricity bill.

Off-grid systems are not connected to the electrical grid, and the generated electricity is stored in batteries for later use. These systems are typically used in remote locations where access to the electrical grid is not available. For design examples and best practices, see these resources on off-grid solar power systems to plan storage and load management effectively.


AC and DC Electricity

Electrical energy can be produced as either AC (alternating current) or DC (direct current) electricity. PV cells generate DC electricity, which is then sent to a charge controller that regulates the flow of electricity to the battery bank. The battery bank stores the DC electricity, which can be used when needed, and an inverter converts the DC electricity into AC electricity that can be used to power homes and businesses.


Types of PV Panels

There are several types of PV panels available, including monocrystalline, polycrystalline, and thin-film. Monocrystalline panels are made from a single silicon crystal and are the most efficient type of PV panel. Polycrystalline panels are made from multiple silicon crystals and are less expensive than monocrystalline panels. Thin-film panels are the least efficient but are more flexible and can be used in a wider range of applications. Panel choice should align with the broader architecture of renewable energy systems so mounting, storage, and controls work together efficiently.


What are the benefits of using solar pv technology?

Using a system provides a number of benefits. First and foremost, systems generate clean and renewable energy. Unlike fossil fuels, solar energy does not produce harmful emissions that contribute to climate change. By using solar energy, we can help to reduce our carbon footprint and combat the effects of climate change. Balanced decisions also consider limitations, and an objective look at solar power pros and cons can help set realistic performance and maintenance expectations.

Systems can also provide significant cost savings. While the initial cost of installing a system may be high, the long-term savings on electricity bills can be significant. In addition, many governments and organizations offer incentives and tax credits for the installation of solar energy systems.

Another benefit of using systems is the increased independence from the electrical grid. Grid-tied solar cells allow excess electricity to be sent back to the grid, providing credits towards electricity bills. Off-grid pv arrays, on the other hand, provide complete independence from the grid, which can be especially useful in remote locations where access to the grid is limited.


What types are there?

There are two main types: grid-tied and off-grid. Grid-tied systems are connected to the electrical grid, and any excess electricity generated by the system is sent back to the grid. Off-grid systems, on the other hand, are not connected to the electrical grid, and the generated electricity is stored in batteries for later use.

Grid-tied systems are the most common type of system and are typically used in homes and businesses. They allow excess electricity to be sent back to the grid, providing credits towards electricity bills. Off-grid systems, on the other hand, are used in remote locations where access to the electrical grid is limited or nonexistent.


How do I know if my business is suitable?

Determining if your home is suitable for a system involves several factors. First, it is important to consider the location of your home. The ideal location for a system is an area that receives a high amount of sunlight year-round, typically in the southern hemisphere. However, even homes in less sunny areas can still benefit from a system.

The size and orientation of your roof are also important factors to consider. Ideally, a system should be installed on a south-facing roof with minimal shading. The amount of available roof space and the amount of electricity needed to power your home are also important considerations when determining the suitability of a system.


How much does it cost?

The cost of a system varies depending on the size, the location, and the components used. While the initial cost of a photovoltaic system may be high, it is important to consider the long-term savings on electricity bills and the potential return on investment. In addition, many governments and organizations offer incentives and tax credits for the installation of solar energy systems. For budgeting and payback modeling, this overview of solar power economics outlines levelized costs, incentives, and financing options.

Typically, the cost is measured in dollars per watt of installed capacity. The cost per watt can vary depending on the size of the system, with larger units typically having a lower cost per watt. The cost can also be reduced by using less expensive components or by taking advantage of government incentives and tax credits.


How can I maintain and monitor my solar PV system?

Maintaining and monitoring is important to ensure optimal performance and prolong the lifespan of the components. Regular cleaning of PV panels is necessary to remove dirt and debris that can reduce their efficiency. It is also important to monitor the battery bank and charge controller to ensure proper functioning and avoid damage. Additionally, monitoring the PV performance can help identify any issues or potential problems before they become larger and more costly to fix.

Most systems come with monitoring software that allows the owner to monitor the performance of the system in real-time. This software can provide information about the amount of electricity generated, the amount of electricity used, and any issues or errors that may occur. Some monitoring software can also provide alerts or notifications if the project experiences a problem or if maintenance is required.

Regular maintenance is also important to ensure optimal performance. In addition to cleaning the PV panels and monitoring the battery bank and charge controller, it is important to perform regular inspections of components. This can help identify any issues or potential problems before they become larger and more costly to fix.

 

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Solar Power Batteries

Solar power batteries store photovoltaic energy for off-grid and grid-tied systems, using lithium-ion cells, BMS, and inverters to deliver reliable backup power, peak shaving, and efficient AC/DC energy storage and microgrid applications.

 

What Are Solar Power Batteries?

Solar power batteries are engineered storage systems that capture PV energy, stabilize loads, and supply backup power.

✅ Integrates with inverters, MPPT charge controllers, and BMS.

✅ Key specs: kWh capacity, C-rate, depth of discharge, cycle life.

✅ Supports peak shaving, UPS, and microgrid islanding operations.

 

Flooded Lead Acid Batteries

Batteries used in most off‑grid renewable energy systems are deep‑cycle flooded lead‑acid batteries. These batteries can be charged and discharged (cycled) hundreds of times before they wear out. In many homestead and remote installations, these storage banks are paired with off-grid solar power systems to ensure consistent charging throughout varying weather.

Lead‑acid batteries contain three separate 2‑volt compartments, known as cells. Inside each cell is a series of thick parallel lead plates (Figure1). The cells are connected internally (wired in series) so that they produce 6‑volt electricity. The space between the plates is filled with sulfuric acid (hence the term "flooded"). A partition wall separates each cell, so that fluid cannot flow from one cell to the next. The cells are encased in a heavy‑duty plastic case. Within broader renewable energy systems used in remote sites, this rugged construction helps batteries withstand cycling and temperature swings.

As illustrated in Figure1, lead acid batteries contain two types of plates: positive and negative. The positive plates connect to a posi­tive metal post or terminal; the negative plates connect to a negative post. The posts allow electricity to flow in and out of batteries. Because the output is direct current, integration with solar power inverters is required to supply standard AC loads safely.

 



Fig. 1: Anatomy of a Flooded Lead‑Acid Battery

The positive plates of lead‑acid batteries are made from lead dioxide (Pb02). The negative plates are made from pure lead. The sulfuric acid that fills the spaces between the plates is referred to as the electrolyte.

 

How Lead‑Acid Batteries Work

When used with photovoltaic arrays, charging current originates at the modules whose output is determined by the physics of photovoltaic cells and their exposure conditions.

Like all other types of batteries, lead‑acid batteries convert electri­cal energy into chemical energy when they are charged. When discharging, that is, giving off electricity, chemical energy is con­verted back into electricity. The chemical reactions that take place during battery discharge are shown in Figure 2. To prevent overcharge or excessive discharge during these cycles, systems employ solar power controllers that regulate voltage and current precisely.

As illustrated, when electricity is drawn from a lead‑acid battery, sulfuric acid reacts with the lead of the negative plates (top reac­tion). This reaction yields electrons, tiny negatively charged particles. They flow out of the battery creating an electrical cur­rent. During this reaction, lead on the surface of the negative plates is converted to tiny lead sulfate crystals. Proper array sizing within a complete solar PV system helps maintain discharge rates that minimize sulfation and extend service life.

 



Fig. 2: Chemical Reactions in a Lead‑Acid Battery.

When a battery is discharging, sulfuric acid also reacts with the lead dioxide of the positive plates, resulting in the formation of lead sulfate crystals on them as well (see bottom panel). Discharging a battery not only creates lead sulfate crystals on the positive and neg­ative plates, it depletes the amount of sulfuric acid in the battery. When the battery is charged, however, lead sulfate crystals on the positive and negative plates are broken down, releasing sulfate ions into solution, thus replenishing the sulfuric acid. (The reactions that take place during recharge are the reverse of those that occur during discharge.)

Although the chemistry of lead‑acid batteries is a bit compli­cated, it is important to remember that this system works because electrons can be stored in the chemicals within the battery when a battery is charged. The stored electrons can be drawn out by revers­ing the chemical reactions. Through this reversible chemical reaction, the battery is acting as a"charge pump:' moving electrical charges through a circuit on demand. This stored energy can then be delivered through portable or stationary solar power generators to meet variable household or field demands.

 

 

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