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Natural Gas Replacing Coal drives high-efficiency power plants, slashing CO2, NOx, sulfur dioxide, and mercury. Siemens and Progress Energy advance fleet restructuring in North Carolina under tightening air regulations and coal plant retirements.
Understanding the Story
A shift in power generation where gas plants replace aging coal units to cut emissions and meet stricter regulations.
- Siemens to supply five high-efficiency gas plants
- Replaces coal units at H.F. Lee and Sutton sites
- CO2 cut by 60%; NOx by 95% versus coal baselines
- Nearly 100% sulfur dioxide and all mercury eliminated
- Driven by regulations, not load growth, through 2020
The electricity market is in the doldrums, but the market for new generating stations that use natural gas is going strong, industry experts say.
Why? Because gas is beginning to replace coal, as utilities return to natural gas across the industry, according to Randy H. Zwirn, president of the Siemens Power Generation Group.
Siemens has announced that it won contracts to supply five new high-efficiency gas plants to Progress Energy at two sites in North Carolina that have old coal-fired generators.
The H.F. Lee Energy Complex, near Goldsboro, has three coal-fired generators that began operating in 1951, 1952 and 1962 respectively. The three coal-fired generators at the Sutton plant, near Wilmington, came into service in 1954, 1955 and 1972.
The six plants are among 11 that Progress owns in North Carolina that do not have sulfur scrubbers. The company has said it will eventually close all 11 coal units as part of a broader shift.
“I think they came to the conclusion with all the uncertainty, and the likelihood that the rules for pollutants like mercury, sulfur dioxide and nitrogen oxides will be further tightened, it’s not worth spending hundreds of millions of dollars on the back end” of an old power plant, Mr. Zwirn said. What is more, in the decades that a new plant would run, there is a possibility that restrictions will be imposed on carbon dioxide emissions, as coal remains controversial in many markets, he pointed out.
Per kilowatt-hour generated, the new gas-fired generators will reduce carbon dioxide emissions by 60 percent and nitrogen oxides by 95 percent from levels produced by their coal-fired predecessors. Nearly 100 percent of sulfur dioxides will be eliminated, and all of the mercury, Siemens said, even as clean coal claims face doubts in the industry.
For most of the past 50 years, utilities have had to decide what to build to meet the growth in load, and many opt for natural gas when replacing capacity. Yet Siemens says it is building natural gas projects in places that are not expected to need any new capacity until 2018 or 2020, suggesting that many of its projects are intended to replace, not supplement, existing generators.
Many of these plants take only two years or so to build. If they are replacing an old plant that already has land zoned for industrial use and access to the grid and to cooling water, as pollution critics grow louder in some communities, the process is relatively swift.
A few big old-style coal plants are still under construction around the country, and Siemens builds equipment that will be used in some of them. But Mr. Zwirn said that, looking forward, “I don’t know of any negotiations we have currently going on for new coal plants.’’
“Load growth is currently not the driver for new capacity additions,’’ he said. Even in advance of potential legislation limiting emissions of carbon dioxide, he said, “I think we’re beginning to experience the beginning of a fleet restructuring here in the U.S. that’s driven by regulation.’’
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