Solar Thermal Plant in Nevada Hits a Milestone, So Does U.S. Solar Industry


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Crescent Dunes molten salt solar tower harnesses concentrated solar power with heliostats and thermal energy storage, enabling on-demand generation, U.S.-made technology, DOE loan guarantee support, and 110 MW output with 15-hour storage.

 

Inside the Issue

An American CSP plant using heliostats and molten salt storage to deliver 110 MW with up to 15 hours of on-demand power.

  • DOE-backed $737M loan guarantee enabled financing
  • Tallest molten salt tower; largest CSP of its kind
  • Heliostats concentrate sunlight onto central receiver
  • Thermal storage provides up to 15 hours dispatchability
  • Recycled water reduces consumption in desert climate

 

The solar power company Solar Reserve has just announced a major construction milestone for its billion-dollar Crescent Dunes solar thermal project in Nevada, with the completion of the plant’s signature 540-foot central tower. That puts Crescent Dunes on track to begin operating in less than two years, following what has been a decades-long program of development, testing and demonstration for the company’s proprietary solar thermal technology.

 

In that context, the tower is not only a big step for Solar Reserve, it is also a marker for a new period of accelerated growth in the solar industry, as new advances in solar tech emerge from the lab and achieve their commercial potential – with some help from us taxpayers, too.

A government assist for solar power

When President Obama made his pitch for “American-made” energy, he was including projects like Crescent Dunes. The plant will collect solar energy here in the U.S., obviously, but less evident is its made-in-the-USA pedigree, echoed by the Florida solar panel plant coming online nationwide. The underlying technology was developed in the U.S. through the Solar Two pilot project sponsored by the U.S. Department of Energy in the 1990’s, which in turn was based on DOE’s Solar One project dating back to the 1980s.

DOE’s involvement continues to this day, most recently in the form of a $737 million loan guarantee that enabled Solar Reserve to get financing for the plant, and support Nevada clean-energy jobs along the way.

U.S. takes a lead in global solar industry

The Crescent Dunes plant also provides a much-needed boost for the U.S. solar industry, which just a generation ago was leading the world in photovoltaic cell manufacturing before losing ground to other countries. Based on a solar energy collection and storage system using molten salt, Crescent Dunes boasts the tallest molten salt tower in the world and is the largest power plant of its kind in the world, with a huge Arizona project already in the works to rival it, at least for now.

Pouring salt on a solar power conundrum

Salt may seem like a misfit in the high tech world of today’s solar industry, but in its fluid state salt is emerging as a low-cost way to collect and salt away solar power with thermal storage from the sun.

As a solar thermal plant, the Crescent Dunes facility does not convert solar energy directly into electricity. Instead, the it uses a circular array of thousands of mirrors called heliostats to reflect and concentrate the sun’s energy on a central tower, a method also pursued by eSolar in other projects today.

The walls of the tower are made up of piping. Under the glare from the heliostats, molten salt flowing through the pipes can reach temperatures of more than 1,000 degrees Fahrenheit.

The heated fluid is shunted to a ground-level storage facility. As needed, heat energy is drawn from storage to turn water into steam, which powers a turbine for generating electricity.

Both the cooled salt and the condensed steam are recycled within their respective systems. In the past, water consumption concerns were a major obstacle to the commercialization of large scale solar thermal power plants, so the use of recycled water is a key breakthrough.

More to the point, the combination of an on-demand energy storage system with a solar energy collecting system also solves a problem that dogged the solar industry in its early days, which is the intermittent nature of raw solar energy. The new 110-megawatt plant will have a storage capacity of up to 15 hours, ample time to last through the night.

 

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