What is a Busbar?

By Howard Williams, Assocaite Editor


what is a busbar

A busbar is a metallic strip or bar used in electrical systems to conduct electricity within switchgear, distribution panels, and substations. It distributes power efficiently and reduces resistance, enhancing safety and electrical performance.

 

What is a Busbar?

A busbar is a crucial electrical component used to conduct, distribute, and manage power in electrical systems. Found in commercial, industrial, and utility applications, it helps centralize connections and minimize wiring complexity.

✅ Provides efficient power distribution in electrical panels and substations

✅ Reduces resistance and improves system reliability

✅ Supports compact, organized electrical design for switchgear and distribution boards

A Busbar is an important component of electrical distribution systems, providing a central location for power to be distributed to multiple devices. It is an electrical conductor responsible for collecting electrical power from incoming feeders and distributing it to outgoing feeders. They are made of metal bars or metallic strips and have a large surface area to handle high currents.

How Does it Work?

It is a strip or bar made of copper, aluminum, or another conductive metal used to distribute electrical power in electrical systems. They have a large surface area to handle high currents, which reduces the current density and minimizes losses. They can be insulated or non-insulated, and they can be supported on insulators or wrapped in insulation. They are protected from accidental contact by either a metal earthed enclosure or elevation out of normal reach.

They collect electrical power from incoming feeders and distribute it to outgoing feeders. The bus bar system provides a common electrical junction for various types of electrical equipment, designed to handle high currents with minimal losses. They are often used in industrial applications, where they are installed in electrical panels or switchgear panels.


Different Types of Busbars

Different types of busbars are available on the market, including those made of copper or aluminum, as well as insulated or non-insulated, and segmented or solid busbars. Copper or brass busbars are used in low-voltage applications, while aluminum busbars are used in high-voltage applications. Insulated busbars are used in situations where accidental contact can occur, and segmented busbars are used to connect different types of equipment.

Busbars can also be classified based on their cross-section. A rectangular is the most common type and is often used in low-voltage applications. On the other hand, a tubular busbar is a hollow cylinder used in high-voltage applications. Finally, a circular one has a circular cross-section and is used in high-current applications.

 

Busbar Types and Characteristics

Attribute Copper Busbar Aluminum Busbar Laminated Busbar
Conductivity Excellent (≈100% IACS) Good (≈61% IACS) Varies (depends on internal conductor materials)
Weight Heavy Lightweight Moderate
Cost Higher Lower Higher (due to fabrication complexity)
Heat Dissipation Excellent Good Excellent (designed to reduce hot spots)
Applications Switchgear, substations, panels Bus ducts, high-rise buildings Compact power modules, UPS, power electronics
Mechanical Strength High Moderate Moderate to High
Corrosion Resistance High (especially tinned copper) Requires anodizing/coating Depends on encapsulation
Ease of Fabrication Good Excellent Complex

 

The Purpose of a Busbar in an Electrical System

The primary purpose of an electrical system is to distribute electrical power to different parts of the system. The busbar system collects electrical power from incoming feeders and distributes it to outgoing feeders. Busbars also provide a common electrical junction for different types of electrical equipment.


Busbar and Circuit Breakers

They are often used in conjunction with circuit breakers. Circuit breakers protect electrical circuits from damage caused by overload or short circuits. Additionally, they can be used to isolate the electrical supply in the event of a fault or overload. Circuit breakers are often installed in electrical or switchgear panels, which can be easily accessed and maintained.


Busbars and Electrical Distribution Equipment

They are an essential component of electrical distribution equipment, including electrical panels, switchgear panels, and distribution boards. Electrical panels distribute power to various parts of a building, while switchgear panels control the flow of electrical power in industrial applications. Distribution boards divide the electrical supply into separate circuits at a single location.


Busbar Installation

Installing a busbar involves several basic steps. First, the busbar system's design must be created, considering both the electrical load and the required current-carrying capacity. Then, it is installed in the electrical panel or switchgear panel. Finally, it is connected to the electrical equipment using either bolts, clamps, or welding.


Maintenance

Maintaining a busbar system involves regular inspections and cleaning. The system should be inspected for any damage or corrosion, and the connections should be tightened if they become loose. Regular cleaning of the system is also essential to prevent the buildup of dust or dirt, which can lead to a short circuit.


Safety Precautions

Working with busbars involves high voltage and current, so taking proper safety precautions is essential. The system must be isolated from the electrical system before any maintenance is performed. Personal protective equipment, such as gloves and safety glasses, should be worn while working with busbars. Working on a live system should only be done by trained personnel after ensuring that all necessary safety precautions are in place.


Accidents involving Busbars

Accidents can occur when working with busbars, and they can be dangerous if proper safety precautions are not taken. One common accident that can occur involves accidental contact with a live one. This can cause electrical shock, burns, and even death. Another accident involves short circuits, which can lead to equipment damage, fire, or explosions. These accidents can be prevented by following proper safety procedures and wearing personal protective equipment.

Arc flash accidents, including busbars, are a potential hazard when working with electrical equipment. An arc flash is an electrical explosion that can occur when a fault occurs in an electrical circuit, resulting in a short circuit or electrical discharge. Arc flash accidents can cause severe burns, hearing loss, and even death.

They can be a source of arc flash accidents if proper safety precautions are not taken. For example, if a live busbar comes into contact with an object, it can cause an arc flash. Proper insulation and guarding are necessary to prevent arc flash accidents involving busbars. They should also be installed in a way that minimizes the possibility of accidental contact.

Additionally, they should be designed to handle the expected current load, as overloading can lead to a fault and an arc flash. It is also essential to follow proper maintenance procedures, including regular system inspections and cleaning, to prevent damage or corrosion that can cause faults and arc flashes.

Overall, busbars are related to arc flash accidents as they can be a source of electrical faults that can lead to an arc flash. Therefore, following proper safety procedures, including proper insulation, guarding, and system maintenance, is crucial to prevent arc flash accidents.

 

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What Is Static Electricity?

Static electricity is the accumulation of electrical charge on an object’s surface, usually from friction, induction, or contact. This imbalance of electrons and protons creates sparks, shocks, and attraction, influencing physics, electronics, and everyday energy phenomena.

 

What is Static Electricity?

Static electricity occurs when an imbalance of electric charges exists within or on the surface of a material. It results from the movement of electrons, negatively charged particles that orbit the nucleus of an atom. At its core, static electricity is one aspect of electrical behavior—if you’d like to explore foundational concepts like charge and energy flow, see what is electricity.

✅ Caused by friction between materials, transferring electrons

✅ Can result in mild electric shocks or static cling

✅ Affects electronics, dust attraction, and insulation needs

Atoms also consist of positively charged particles called protons and neutral particles called neutrons. When an object gains or loses electrons, it becomes positively or negatively charged.


 

How Static Electricity Forms

Static electricity occurs when a static electric charge builds up on the surface of a material, often resulting from friction or the separation of objects. This phenomenon, commonly referred to as static, occurs when negative charges—specifically, electrons—accumulate in one area, creating an imbalance. When conditions allow, electrons jump suddenly to another surface to neutralize this difference, sometimes producing a visible spark or mild shock. Unlike materials that easily conduct, electrical insulators tend to trap these charges, making static buildup more likely.

Static electricity arises when there is an imbalance of charges, specifically, when electrons are transferred from one material to another. This can happen through two primary mechanisms: the triboelectric effect and electrostatic induction. To understand how electric charges interact in circuits, explore what is an electrical circuit and how current flow differs from static buildup.

 

Triboelectric Effect

When two different materials come into contact and then separate, electrons move from one surface to the other. The object that loses electrons becomes positively charged, and the one that gains them becomes negatively charged. This is the most common way static electricity is created.

  • Clothes sticking after being dried

  • A balloon clinging to a wall after rubbing on hair

 

Electrostatic Induction

Unlike the triboelectric effect, induction involves no direct contact. A charged object brought near a neutral object can cause electrons within the neutral object to shift positions, creating areas of opposite charge. This redistribution allows static electricity to form without touching. Since friction between insulating materials often generates static charge, it’s helpful to know what is a conductor and what is an insulator.

 

Conductors vs. Insulators

The behavior of static electricity largely depends on the type of material involved. Some materials allow charge to flow freely, while others trap it.

Insulators prevent the free movement of electrons, allowing charge to build up on their surfaces. Common insulators include rubber, plastic, and glass. Conductors, on the other hand, permit electrons to move easily, which helps dissipate static buildup. Metals like copper and aluminum are typical conductors. To understand how material properties affect charge buildup and dissipation, visit what is a conductor and what is electrical resistance.

  • Insulators hold static charge and are prone to build up

  • Conductors allow electrons to flow, preventing accumulation

  • Static electricity often forms between two insulating surfaces

 

Electrostatic Discharge (ESD)

A sudden movement of static electricity from one object to another is known as electrostatic discharge, or ESD. This release can happen in a fraction of a second and may result in a visible spark or a mild electric shock.

Though often harmless in daily life, ESD can be hazardous in industrial settings. It can ignite flammable vapors or damage sensitive electronic components.

  • Shocks from doorknobs or car doors

  • Sparks in dry environments

  • Damage to circuit boards and microchips

This process is driven by a difference in electric potential. To explore this concept further, visit what is voltage.

The behavior of electrons in materials also relates to what is capacitance, a key concept in storing electrostatic energy.

 

Real-World Examples

Static electricity isn’t just theoretical—it manifests in many everyday situations, often in surprising or frustrating ways.

  • Static cling in laundry

  • Hair standing on end in dry air

  • A comb attracts small bits of paper

  • Lightning storms—giant-scale electrostatic discharge

 

How to Prevent Static Electricity

Managing it, especially in dry environments or around sensitive equipment, is essential. Thankfully, there are several simple and effective insulator materials to reduce static buildup at home or in the workplace.

  • Use humidifiers to increase air moisture

  • Apply antistatic sprays to fabrics and carpets

  • Wear natural fibers instead of synthetics

  • Touch grounded metal before handling electronics

  • Use antistatic wristbands or grounding mats when working on computers

Preventing shocks is part of general electrical safety, see dangers of electricity for more on how electrostatic discharge fits into the broader picture of electrical hazards.

 

Differences Between Static and Current Electricity

Although both involve electric charge, static electricity and current electricity behave very differently. Understanding the contrast helps explain why one causes shocks and the other powers devices.

Feature Static Electricity Current Electricity
Charge Movement Stationary Flows through a conductor
Source Friction or induction Battery, generator, power source
Use in Devices Limited Essential for powering devices

To better understand flowing charge and how it contrasts with static buildup, visit what is current electricity.

 

Applications of Static Electricity

Electrostatic force is more than a nuisance — it has practical applications across several industries. Scientists and engineers use electrostatic principles to solve real-world problems and improve everyday technologies.

  • Electrostatic precipitators filter pollutants from factory exhaust

  • Laser printers and copiers use static charge to transfer toner

  • Paint sprayers evenly coat surfaces using electrostatic attraction

  • Electrostatic generators like the Van de Graaff produce high voltages for demonstrations and research

 

Demonstrating Static Electricity

You don’t need a lab to see the electrostatic force in action. Simple household materials can illustrate how this invisible force works.

  • Rubbing a balloon on your hair and sticking it to a wall

  • Combing dry hair and attracting paper pieces

  • Using a Van de Graaff generator to make hair stand on end

 

The electrostatic force is the force that holds these positive and negative charges together or pushes them apart. When two objects come into contact, the triboelectric effect can transfer electrons from one object to the other. This causes both objects to become charged, with one gaining electrons and becoming negatively charged and the other losing electrons and becoming positively charged.

Insulators and conductors play a crucial role. Insulators are materials that do not allow extra electrons to flow freely, such as rubber, plastic, or glass. Conductors, on the other hand, are materials like metals that easily enable electrons to flow. When two insulators come into contact, they are more likely to generate a static charge, as electrons cannot easily move between them. 

 

Frequently Asked Questions

What causes static electricity?

It’s caused by either the triboelectric effect (contact and separation) or electrostatic induction (non-contact charge redistribution).

 

What is electrostatic induction?

It’s when a nearby charged object causes the electrons in another object to shift, without any physical contact.

 

Why does it cause shocks?

Because the excess charge seeks to neutralize, jumping to a grounded object like your body, creating a quick discharge.

 

Is it dangerous?

Yes, in some cases. It can ignite flammable gases or damage delicate electronics through electrostatic discharge.

 

How can I prevent static buildup at home?

Keep humidity levels up, avoid synthetic materials, and use grounding methods like touching metal before contact.

 

What are industrial safety measures?

Professionals use ESD-safe tools such as antistatic wristbands, mats, and ionizing blowers to prevent damage and injury.

As we've explored, electrostatic charge imbalance is an intriguing and complex phenomenon influencing various aspects of our lives. From the simple yet surprising instances of hair standing on end to the practical applications in industries, understanding and harnessing this force can open up new possibilities in science, technology, and even our daily routines. By continuing to study and explore static electricity, we can unlock its full potential and utilize it to enhance our lives in numerous ways, making them better and more efficient. 

It is a captivating subject that permeates our lives in various ways. By understanding the science behind it, we can better appreciate its effects, take precautions to avoid potential hazards, and explore its myriad applications in technology and industry. Moreover, as we continue to learn more about this invisible force, we can undoubtedly find new ways to harness and utilize it in our everyday lives and beyond.

 

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What is a Watt-hour?

A watt-hour (Wh) is a unit of energy equal to using one watt of power for one hour. It measures how much electricity is consumed over time and is commonly used to track energy use on utility bills.

Understanding watt-hours is important because it links electrical power (watts) and time (hours) to show the total amount of energy used. To better understand the foundation of electrical energy, see our guide on What is Electricity?

 

Watt-Hour vs Watt: What's the Difference?

Although they sound similar, watts and watt-hours measure different concepts.

  • Watt (W) measures the rate of energy use — how fast energy is being consumed at a given moment.

  • Watt-hour (Wh) measures the amount of energy used over a period of time.

An easy way to understand this is by comparing it to driving a car:

  • Speed (miles per hour) shows how fast you are travelling.

  • Distance (miles) shows how far you have travelled in total.

Watt-hours represent the total energy consumption over a period, not just the instantaneous rate. You can also explore the relationship between electrical flow and circuits in What is an Electrical Circuit?

 

How Watt-Hours Are Calculated

Calculating watt-hours is straightforward. It involves multiplying the power rating of a device by the length of time it operates.
The basic formula is:

Energy (Wh) = Power (W) × Time (h)

This illustrates this relationship, showing how steady power over time yields a predictable amount of energy consumed, measured in watt-hours. For a deeper look at electrical power itself, see What is a Watt? Electricity Explained

 

Real-World Examples of Watt-Hour Consumption

To better understand how watt-hours work, it is helpful to examine simple examples. Different devices consume varying amounts of energy based on their wattage and the duration of their operation. Even small variations in usage time or power level can significantly affect total energy consumption.

Here are a few everyday examples to illustrate how watt-hours accumulate:

  • A 60-watt lightbulb uses 60 watt-hours (Wh) when it runs for one hour.

  • A 100-watt bulb uses 1 Wh in about 36 seconds.

  • A 6-watt Christmas tree bulb would take 10 minutes to consume 1 Wh.

These examples demonstrate how devices with different power ratings achieve the same energy consumption when allowed to operate for sufficient periods. Measuring energy usage often involves calculating current and resistance, which you can learn more about in What is Electrical Resistance?

 

Understanding Energy Consumption Over Time

In many cases, devices don’t consume energy at a steady rate. Power use can change over time, rising and falling depending on the device’s function. Figure 2-6 provides two examples of devices that each consume exactly 1 watt-hour of energy but in different ways — one at a steady rate and one with variable consumption.

Here's how the two devices compare:

  • Device A draws a constant 60 watts and uses 1 Wh of energy in exactly 1 minute.

  • Device B starts at 0 watts and increases its power draw linearly up to 100 watts, still consuming exactly 1 Wh of energy in total.

For Device B, the energy consumed is determined by finding the area under the curve in the power vs time graph.
Since the shape is a triangle, the area is calculated as:

Area = ½ × base × height

In this case:

  • Base = 0.02 hours (72 seconds)

  • Height = 100 watts

  • Energy = ½ × 100 × 0.02 = 1 Wh

This highlights an important principle: even when a device's power draw varies, you can still calculate total energy usage accurately by analyzing the total area under its power curve.

It’s also critical to remember that for watt-hours, you must multiply watts by hours. Using minutes or seconds without converting will result in incorrect units.

 



Fig. 2-6. Two hypothetical devices that consume 1 Wh of energy.

 

Measuring Household Energy Usage

While it’s easy to calculate energy consumption for a single device, it becomes more complex when considering an entire household's energy profile over a day.
Homes have highly variable power consumption patterns, influenced by activities like cooking, heating, and running appliances at different times.

Figure 2-7 shows an example of a typical home’s power usage throughout a 24-hour period. The curve rises and falls based on when devices are active, and the shape can be quite complex. Saving energy at home starts with understanding how devices consume power; see How to Save Electricity

Instead of manually calculating the area under such an irregular curve to find the total watt-hours used, electric utilities rely on electric meters. These devices continuously record cumulative energy consumption in kilowatt-hours (kWh).

Each month, the utility company reads the meter, subtracts the previous reading, and bills the customer for the total energy consumed.
This system enables accurate tracking of energy use without the need for complex mathematical calculations.

 



Fig. 2-7. Graph showing the amount of power consumed by a hypothetical household, as a function of the time of day.

 

Watt-Hours vs Kilowatt-Hours

Both watt-hours and kilowatt-hours measure the same thing — total energy used — but kilowatt-hours are simply a larger unit for convenience. In daily life, we usually deal with thousands of watt-hours, making kilowatt-hours more practical.

Here’s the relationship:

  • 1 kilowatt-hour (kWh) = 1,000 watt-hours (Wh)

To see how this applies, consider a common household appliance:

  • A refrigerator operating at 150 watts for 24 hours consumes:

    • 150 W × 24 h = 3,600 Wh = 3.6 kWh

Understanding the connection between watt-hours and kilowatt-hours is helpful when reviewing your utility bill or managing your overall energy usage.

Watt-hours are essential for understanding total energy consumption. Whether power usage is steady or variable, calculating watt-hours provides a consistent and accurate measure of energy used over time.
Real-world examples — from simple light bulbs to complex household systems — demonstrate that, regardless of the situation, watt-hours provide a clear way to track and manage electricity usage. 

By knowing how to measure and interpret watt-hours and kilowatt-hours, you can make more informed decisions about energy consumption, efficiency, and cost savings. For a broader understanding of how energy ties into everyday systems, visit What is Energy? Electricity Explained

 

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What is a Watt? Electricity Explained

A watt is the standard unit of power in the International System of Units (SI). It measures the rate of energy transfer, equal to one joule per second. Watts are commonly used to quantify electrical power in devices, circuits, and appliances.

 

What is a Watt?

A watt is a unit that measures how much power is used or produced in a system. It is central to understanding electricity and energy consumption.

✅ Measures the rate of energy transfer (1 joule per second)

✅ Commonly used in electrical systems and appliances

✅ Helps calculate power usage, efficiency, and energy costs

A watt is a unit of power, named after engineer James Watt, which measures the rate of energy transfer. A watt is a unit of power that measures the rate at which energy flows or is consumed. One watt is equivalent to one joule per second. In terms of electrical usage, 1,000 watt hours represent the amount of energy consumed by a device using 1,000 watts over one hour. This concept is important for understanding power consumption across devices on the electric grid. The watt symbol (W) is commonly used in electricity to quantify power, and watts measure power in various contexts, helping to track energy flow efficiently.

 

Frequently Asked Questions

How does a watt relate to energy?

A watt is a unit of power that measures the rate at which energy is consumed or produced. Specifically, one watt equals one joule per second, making it a crucial unit in understanding how energy flows.

 

How is a watt different from a watt-hour?

A watt measures power, while a watt-hour measures energy used over time. For instance, if you use a 100-watt bulb for 10 hours, you've consumed 1,000 watt-hours of energy.

 

How many watts does a typical household appliance use?

Wattage varies between appliances. For example, a microwave uses 800 to 1,500 watts, while a laptop typically uses between 50 to 100 watts. Understanding the wattage helps estimate overall power consumption.

 

What does it mean when a device is rated in watts?

A device’s watt rating indicates its power consumption when in use. A higher wattage means the device draws more power, leading to higher energy costs if used frequently.

 

How can I calculate power consumption in watts?

To calculate power in watts, multiply the voltage (volts) by the current (amperes). For example, a device using 120 volts and 10 amps will consume 1,200 watts. A watt, in electrical terms, is the rate at which electrical work is done when one ampere (A) of current flows through one volt (V). Formula:

W= A* V

Whenever current flows through a resistance, heat results. This is inevitable. The heat can be measured in watts, abbreviated W, and represents electrical power. Power can be manifested in many other ways, such as in the form of mechanical motion, or radio waves, or visible light, or noise. In fact, there are dozens of different ways that power can be dissipated. But heat is always present, in addition to any other form of power in an electrical or electronic device. This is because no equipment is 100-percent efficient. Some power always goes to waste, and this waste is almost all in the form of heat.

There is a certain voltage across the resistor, not specifically given in the diagram. There's also electricity flowing through the resis­tance, not quantified in the diagram, either. Suppose we call the voltage E and the cur­rent I, in volts and amperes, respectively. Then the power in watts dissipated by the resistance, call it P, is the product E X I. That is:

P (watts) = El

This power might all be heat. Or it might exist in several forms, such as heat, light and infrared. This would be the state of affairs if the resistor were an incandescent light bulb, for example. If it were a motor, some of the power would exist in the form of me­chanical work.

If the voltage across the resistance is caused by two flashlight cells in series, giving 3 V, and if the current through the resistance (a light bulb, perhaps) is 0.1 A, then E = 3 and I = 0.1, and we can calculate the power P, in watts, as:

P (watts) = El = 3 X 0.1 = 0.3 W

Suppose the voltage is 117 V, and the current is 855 mA. To calculate the power, we must convert the current into amperes; 855 mA = 855/1000 = 0.855 A. Then we have: 

P (watts) = 117 X 0.855 = 100 W

You will often hear about milliwatts (mW), microwatts (uW), kilowatts (kW) and megawatts (MW). You should, by now, be able to tell from the prefixes what these units represent. But in case you haven't gotten the idea yet, you can refer to Table 2- 2. This table gives the most commonly used prefix multipliers in electricity and electron­ics, and the fractions that; they represent. Thus, 1 mW = 0.001 W; 1 uW = 0.001 mW = 0.000001 W; 1 kW = 1-flOO W; and 1 MW = 1,000 kW = 1,000, 000 W.

Sometimes you need to use the power equation to find currents or voltages. Then you should use I = P/E to find current, or E = P/I to find power. It's easiest to remem­ber that P = El (watts equal volt-amperes), and derive the other equations from this by dividing through either by E (to get I) or by I (to get E).

A utility bill is measured in kilowatt hours, usually in 1,000 watt increments. A watt is a unit of electrical energy in which the units of measurement (watts and watt hours) are agreed to by an international system of units si called watts. The amout of energy is measured this way.

 

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What do Ammeters Measure?

An ammeter measures electric current in a circuit, displayed in amperes (A). Connected in series with low internal resistance to reduce burden voltage, it ensures accurate readings for testing, fault detection, and diagnostics.

 

What do Ammeters Measure?

Ammeters are measuring devices that measure the flow of electricity in the form of current in a circuit.

✅ Measure electric current in amperes, connected in series with low internal resistance to minimize burden voltage.

✅ Available in analog, digital, clamp, and current transformer designs.

✅ Used for testing, fault detection, continuity checks, and diagnostics.

Electrical currents are then measured in the form of amperes, hence the name "ammeter". The term "ammeter" is sometimes used incorrectly as "ampmeter". Understanding how an ammeter works is easier when you first explore the basics of electricity fundamentals, including how voltage, current, and resistance interact in a circuit.

An ammeter measures electric current in a circuit, expressed in amperes (A). It must be connected in series with the load so that all the current flows through it, and is designed with low internal resistance to minimize burden voltage, thereby ensuring accurate readings without significantly affecting the circuit’s performance. The measurement unit for an ammeter is the ampere, explained in detail on our what is an ampere page, which also covers its relationship to other electrical units.

Ammeters are designed (as well as ohmmeters and voltmeters) to be used with a sensitive current detector such as a moving coil in a galvanometer. To measure the electric current flow through it, an ammeter is placed in series with a circuit element. The ammeter is designed to offer very low resistance to the current, so that it does not appreciably change the circuit it is measuring. To do this, a small resistor is placed in parallel with the galvanometer to shunt most of the current around the galvanometer. Its value is chosen so that when the design current flows through the meter, it will deflect to its full-scale reading. A galvanometer's full-scale current is very small: on the order of milliamperes. To see how ammeters fit into broader measurement tools, check out our guide on what is a voltmeter and what is a multimeter, which measure multiple electrical properties.

An Ammeter is analog. It is not mechanical or digital. It uses an analog-to-digital converter (ADC) to measure the voltage across the shunt resistor. The ADC is read by a microcomputer that performs the calculations to display the current through the resistor.

 

How an Ammeter Works

An ammeter works by being placed in series with the circuit so that all the current flows through it. Inside, a shunt resistor with very low internal resistance creates a small, measurable voltage drop proportional to the current. In analog designs, this current is partly diverted around a sensitive moving-coil mechanism, which displays the reading on a scale. In digital designs, the voltage drop across the shunt is measured by an analog-to-digital converter (ADC) and calculated into an amperes value, ensuring accurate measurement without significantly disturbing the circuit’s performance. Accurate current measurement also depends on understanding what is electrical resistance and how it affects current flow, especially in low-resistance ammeter designs.

 

Types and Mechanisms

Analog ammeter – Includes moving-coil (D'Arsonval) and moving-iron types, which use magnetic deflection to display current on a scale. These designs are valued for their simplicity, durability, and ability to provide continuous current readings.

Digital ammeter – Uses a shunt resistor to create a small voltage drop proportional to the current. This voltage is measured by an analog-to-digital converter (ADC) and displayed as a precise digital value. Digital ammeters often feature higher accuracy, wider measurement ranges, and additional functions such as data logging.

Clamp meter – Measures current without breaking the circuit by detecting the magnetic field around a conductor. This method is ideal for quick testing, especially in high-current applications or where live connections cannot be interrupted.

Current transformer (CT) ammeter – Designed for high-current AC systems, this type uses a transformer to scale down large primary currents into a safe, measurable secondary current for the meter.

 

Shunts and Operation

A shunt resistor is a precision, low-resistance component used in many ammeters. In analog designs, it is placed in parallel with the meter movement, diverting most of the current to protect the instrument. In certain digital designs, it is placed in series with the circuit. By measuring the voltage drop across the shunt and applying Ohm’s law, the meter accurately calculates the current. This approach allows for measurement of very large currents without damaging the meter and helps maintain measurement stability.

 

Applications and Value

Ammeters are essential tools in electrical testing, short-circuit detection, continuity testing, and system diagnostics. They help identify overloads, open circuits, and unstable current conditions that may indicate equipment faults or inefficiencies.

In industrial, commercial, and residential settings, ammeters are used for equipment maintenance, troubleshooting, and performance monitoring. Specialized variants such as milliammeters and microammeters are designed for extremely low current measurements, while integrating ammeters track current over time to determine total electrical charge delivered to a device or system. For historical context on the development of measuring instruments, visit our history of electricity page to learn how electrical science evolved over time.

 

Practical Applications of Ammeters

Ammeters are used in a wide range of electrical and electronic work:

  • Automotive diagnostics – Measuring current draw from the battery to detect parasitic drains, starter motor issues, and charging system faults.

  • Solar panel and battery monitoring – Tracking current output from photovoltaic arrays and the charging/discharging rates of storage batteries to optimize system efficiency.

  • Industrial motor maintenance – Monitoring motor current to identify overload conditions, detect bearing wear, or confirm correct load operation.

  • Household appliance servicing – Checking current draw to troubleshoot faulty components or ensure devices operate within safe limits.

  • Power distribution systems – Ensuring current levels remain within capacity for cables, fuses, and protective devices.

 

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Define Electromagnetism

Electromagnetism is the branch of physics that studies the interaction between electric currents and magnetic fields. It explains how electricity generates magnetism and powers devices such as motors, generators, and transformers in modern electrical systems.

 

How Should We Define Electromagnetism?

Here's a good way to define electromagnetism: Electromagnetism is a branch of physics involving the study of the electromagnetic force, a type of physical interaction that occurs between electrically charged particles.

✅ Explains the relationship between electricity and magnetism

✅ Governs the operation of motors, generators, and transformers

✅ Forms the basis for electromagnetic waves like light and radio

The electromagnetic force is carried by electromagnetic fields, which are composed of electric fields and magnetic fields, and it is responsible for electromagnetic radiation, such as light.

 

Who Discovered Electromagnetism?

In 1820, the Danish physicist, Hans Christian Oersted, discovered that the needle of a compass brought near a current-carrying conductor would be deflected. When the current flow stopped, the compass needle returned to its original position. This important discovery demonstrated a relationship between electricity and magnetism that led to the development of the electromagnet and to many of the inventions on which modern industry is based.

Oersted discovered that the magnetic field had no connection with the conductor in which the electrons were flowing, because the conductor was made of nonmagnetic copper. The electrons moving through the wire created the magnetic field around the conductor. Since a magnetic field accompanies a charged particle, the greater the current flow, the greater the magnetic field. Figure 1 illustrates the magnetic field around a current-carrying wire. A series of concentric circles around the conductor represents the field, which, if all the lines were shown, would appear more as a continuous cylinder of such circles around the conductor.


Fig. 1 - Magnetic field formed around a conductor in which current is flowing.

 

As long as current flows in the conductor, the lines of force remain around it. [Figure 2] If a small current flows through the conductor, there will be a line of force extending out to circle A. If the current flow is increased, the line of force will increase in size to circle B, and a further increase in current will expand it to circle C. As the original line (circle) of force expands from circle A to B, a new line of force will appear at circle A. As the current flow increases, the number of circles of force increases, expanding the outer circles farther from the surface of the current-carrying conductor.


Fig. 2 - Expansion of magnetic field as current increases.

 

If the current flow is a steady, nonvarying direct current, the magnetic field remains stationary. When the current stops, the magnetic field collapses, and the magnetism around the conductor disappears.

A compass needle is used to demonstrate the direction of the magnetic field around a current-carrying conductor. Figure 3 View A shows a compass needle positioned at right angles to, and approximately one inch from, a current-carrying conductor. If no current were flowing, the north-seeking end of the compass needle would point toward the Earth’s magnetic pole. When current flows, the needle lines itself up at right angles to a radius drawn from the conductor. Since the compass needle is a small magnet, with lines of force extending from south to north inside the metal, it will turn until the direction of these lines agrees with the direction of the lines of force around the conductor. As the compass needle is moved around the conductor, it will maintain itself in a position at right angles to the conductor, indicating that the magnetic field around a current-carrying conductor is circular. As shown in View B of Figure 3, when the direction of current flow through the conductor is reversed, the compass needle points in the opposite direction, indicating that the magnetic field has reversed its direction.


Fig.3 - Magnetic field around a current-carrying conductor.

 

A method for determining the direction of the lines of force when the direction of current flow is known is illustrated in Figure 4. If the conductor is grasped in the left hand, with the thumb pointing in the direction of current flow, the fingers will be wrapped around the conductor in the same direction as the lines of the magnetic field. This is called the left-hand rule.


Fig.4 - Left-hand rule.

 

Although it has been stated that the lines of force have direction, this should not be construed to mean that the lines have motion in a circular direction around the conductor. Although the lines of force tend to act in a clockwise or counterclockwise direction, they are not revolving around the conductor.

Since current flows from negative to positive, many illustrations indicate the current direction with a dot symbol on the end of the conductor when the electrons are flowing toward the observer and a plus sign when the current is flowing away from the observer. [Figure 5]


Fig. 5 - Direction of current flow in a conductor.

 

When a wire is bent into a loop and an electric current flows through it, the left-hand rule remains valid. [Figure 6]


Fig. 6 - Magnetic field around a looped conductor.

 

If the wire is coiled into two loops, many of the lines of force become large enough to include both loops. Lines of force go through the loops in the same direction, circle around the outside of the two coils, and come in at the opposite end. [Figure 7]


Fig. 7 - Magnetic field around a conductor with two loops.

 

When a wire contains many such loops, it is referred to as a coil. The lines of force form a pattern through all the loops, causing a high concentration of flux lines through the center of the coil. [Figure 8]


Fig. 8 - Magnetic field of a coil.

 

In a coil made from loops of a conductor, many of the lines of force are dissipated between the loops of the coil. By placing a soft iron bar inside the coil, the lines of force will be concentrated in the center of the coil, since soft iron has a greater permeability than air. [Figure 9] This combination of an iron core in a coil of wire loops, or turns, is called an electromagnet, since the poles (ends) of the coil possess the characteristics of a bar magnet.


Fig. 9 - Electromagnet.

 

The addition of the soft iron core does two things for the current-carrying coil. First, the magnetic flux increases, and second, the flux lines become more concentrated.

When direct current flows through the coil, the core becomes magnetized with the same polarity (north and south poles) as the coil would have without the core. If the current is reversed, the polarity will also be reversed.

The polarity of the electromagnet is determined by the left-hand rule in the same manner as the polarity of the coil without the core was determined. If the coil is grasped in the left hand in such a manner that the fingers curve around the coil in the direction of electron flow (minus to plus), the thumb will point in the direction of the north pole. [Figure 10]


Fig. 10 - Left-hand rule applied to a coil.

The strength of the magnetic field of the electromagnet can be increased by either increasing the flow of current or the number of loops in the wire. Doubling the current flow approximately doubles the strength of the field, and similarly, doubling the number of loops approximately doubles the magnetic field strength. Finally, the type of metal in the core is a factor in the field strength of the electromagnet.

A soft iron bar is attracted to either pole of a permanent magnet and, likewise, is attracted by a current-carrying coil. The lines of force extend through the soft iron, magnetizing it by induction and pulling the iron bar toward the coil. If the bar is free to move, it will be drawn into the coil to a position near the center where the field is strongest. [Figure 10-35]


Fig. 11 - Solenoid with iron core.

 

Electromagnets are utilized in various electrical instruments, including motors, generators, relays, and other devices. Some electromagnetic devices operate on the principle that an iron core, held away from the center of a coil, will be rapidly pulled into its center position when the coil is energized. This principle is utilized in the solenoid, also known as a solenoid switch or relay, where the iron core is spring-loaded off-center and moves to complete a circuit when the coil is energized. 

 

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What is Power Factor? Understanding Electrical Efficiency

Power factor is the ratio of real power to apparent power in an electrical system. It measures how efficiently electrical energy is converted into useful work. A high power factor means less energy loss and better system performance.

What is Power Factor?

It is defined as the ratio of real power (kW), which performs useful work, to apparent power (kVA), which is the total power supplied to the system.

✅ Indicates how efficiently electrical power is used

✅ Reduces energy losses and utility costs

✅ Improves system capacity and voltage regulation

A poor power factor means that some of the supplied power is wasted as reactive power — energy that circulates in the system but does not perform useful work.

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Inductive loads, such as motors and variable speed drives, are a common cause of poor power factor. This inefficiency can lead to higher electric bills, particularly for industrial customers, because utilities often base demand charges on kVA rather than just on kW. To correct a poor power factor, capacitor banks are often installed to offset the inductive reactive power, reducing wasted energy and improving system efficiency.

A poor power factor can lead to higher electricity bills, especially for industrial customers who face demand charges based on kVA. Utilities must supply both the real and reactive components of power, which you can learn more about in our Apparent Power Formula: Definition, Calculation, and Examples guide. To correct power factor issues, capacitor banks are often installed to offset inductive effects and bring the system closer to unity power factor.

 

Understanding Power Factor in Electrical Systems

Power factor (PF) is not just about efficiency — it also reflects the relationship between voltage and current in an electrical circuit. It measures how closely the voltage waveform and current waveform are aligned, or "in phase," with each other.

  • Leading Power Factor: Occurs when the current waveform leads the voltage waveform. Some lighting systems, like compact fluorescent lamps (CFLs), can produce a leading power factor.

  • Lagging Power Factor: Occurs when the current waveform lags behind the voltage waveform. This is typical in systems with motors and transformers. See our article on Lagging Power Factor and How to Correct It for a detailed discussion.

  • Non-Linear Loads: Loads that distort the current waveform from its original sine wave shape, often due to switching operations within devices. Examples include electric ballasts and switch-mode power supplies used in modern electronics. Their effect on system stability is discussed in our Power Quality and Harmonics Explained guide.

  • Mixed Loads: Most real-world systems have a mix of linear and non-linear loads, which can partially cancel out some harmonic distortions.

 

Real, Reactive, and Apparent Power

To fully understand power factor, it helps to grasp the three types of electrical power:

  • Real (or Active) Power: The power that performs actual work in the system, expressed in Watts (W).

  • Reactive (or Non-Active) Power: The power stored and released by the system’s inductive or capacitive elements, expressed in Volt-Amperes Reactive (VARs). Explore how it’s calculated in our article on Reactive Power Formula in AC Circuits.

  • Apparent Power: The combined effect of real and reactive power, expressed in Volt-Amperes (VA). Utilities must deliver apparent power to serve all the loads connected to their networks.

The relationship between these three can be visualized as a right triangle, with real power as the base, reactive power as the vertical side, and apparent power as the hypotenuse. If you want to calculate power factor quickly, check out our simple How to Calculate Power Factor guide.

 

A Simple Analogy: The Horse and the Railroad Car

Imagine a horse pulling a railroad car along uneven tracks. Because the tracks are not perfectly straight, the horse pulls at an angle. The real power is the effort that moves the car forward. The apparent power is the total effort the horse expends. The sideways pull of the horse — effort that does not move the car forward — represents the reactive power.

The angle of the horse’s pull is similar to the phase angle between current and voltage in an electrical system. When the horse pulls closer to straight ahead, less effort is wasted, and the real power approaches the apparent power. In electrical terms, this means the power factor approaches 1.0 — the ideal scenario where almost no energy is wasted. For more real-world examples, we provide further explanations in Power Factor Leading vs. Lagging

The formula for calculating power factor is:

PF = Real Power ÷ Apparent Power

If your facility has poor power factor, adding a Power Factor Correction Capacitor can make a significant difference.

 

Causes of Low Power Factor

Low PF is caused by inductive loads (such as transformers, electric motors, and high-intensity discharge lighting), which are a major portion of the power consumed in industrial complexes. Unlike resistive loads that create heat by consuming kilowatts, inductive loads require the current to create a magnetic field, and the magnetic field produces the desired work. The total or apparent power required by an inductive device is a composite of the following:

• Real power (measured in kilowatts, kW)

• Reactive power, the nonworking power caused by the magnetizing current, required to operate the device (measured in kilovolts, power kVAR)

Reactive power required by inductive loads increases the amount of apparent power (measured in kilovolts-amps, kVA) in your distribution system. The increase in reactive and apparent power causes the PF to decrease.

 

Simple How-to: Correcting Power Factor

Correcting a low power factor is typically straightforward and can bring significant benefits to a facility’s energy performance. Here are some common methods:

  • Install Capacitor Banks: Capacitors supply leading reactive power, which offsets the lagging reactive power caused by inductive loads such as motors.

  • Use Synchronous Condensers: These specialized rotating machines can dynamically correct power factor in larger industrial settings.

  • Upgrade Motor Systems: High-efficiency motors and variable frequency drives (VFDs) can reduce reactive power consumption.

  • Perform Regular System Audits: Periodic testing and monitoring can identify changes in power factor over time, allowing for proactive corrections.

Implementing power factor correction measures not only improves energy efficiency but also reduces system losses, stabilizes voltage levels, and extends the lifespan of electrical equipment.

 

Industries Where Power Factor Correction Matters

Industries that operate heavy machinery, large motors, or lighting banks often struggle with low PF. Facilities interested in monitoring their system health can benefit from tools like a Power Quality Analyzer Explained. Proper correction reduces wasted energy, prevents overheating, and extends the equipment's lifespan.

Power factor management is especially important for utilities and high-demand commercial sites, where poor PF can impact both Quality of Electricity and system reliability.

Some key sectors where maintaining a high power factor is vital include:

  • Manufacturing Plants: Motors, compressors, and welding equipment can cause significant reactive power demands.

  • Data Centers: The large number of servers and cooling systems contributes to power inefficiencies.

  • Hospitals: Medical imaging machines, HVAC systems, and other critical equipment generate substantial electrical loads.

  • Commercial Buildings: Lighting systems, elevators, and HVAC units can result in a low power factor without proper correction.

  • Water Treatment Facilities: Pumps and filtration systems involve extensive motor usage, requiring careful management of power quality.

Improving the power factor in these industries not only reduces utility penalties but also enhances the reliability of critical systems.
 

Frequently Asked Questions

What is a good power factor, and why does it matter?

A power factor (PF) of 1.0 (or 100%) is ideal, indicating that all the power supplied is effectively used for productive work. Utilities typically consider a PF above 0.9 (90%) as acceptable. Maintaining a high PF reduces energy losses, improves voltage stability, and can lower electricity costs by minimizing demand charges.

 

How does low power factor increase my electricity bill?

When your PF drops below a certain threshold (often 90%), utilities may impose surcharges to compensate for the inefficiencies introduced by reactive power. For instance, BC Hydro applies increasing penalties as PF decreases, with surcharges reaching up to 80% for PFs below 50% . Improving your PF can thus lead to significant cost savings.

 

What causes a low power factor in electrical systems?

Common causes include:

  • Inductive loads: Equipment like motors and transformers consume reactive power.

  • Underloaded motors: Operating motors below their rated capacity.

  • Non-linear loads: Devices like variable frequency drives and fluorescent lighting can distort current waveforms, leading to a lower PF.

 

How can I improve my facility's power factor?

Improvement strategies encompass:

  • Installing capacitor banks: These provide reactive power locally, reducing the burden on the supply.

  • Using synchronous condensers: Particularly in large industrial settings, they help adjust PF dynamically.

  • Upgrading equipment: Replacing outdated or inefficient machinery with energy-efficient models.

  • Regular maintenance: Ensuring equipment operates at optimal conditions to prevent PF degradation.

 

Does power factor correction benefit the environment?

Yes. Enhancing PF reduces the total current drawn from the grid, leading to:

  • Lower energy losses: Less heat generation in conductors.

  • Improved system capacity: Allowing more users to be served without infrastructure upgrades.

  • Reduced greenhouse gas emissions: As overall energy generation needs decrease.

 

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