Voltage Drop Explained


Voltage Drop

Voltage drop occurs when electrical voltage decreases as current flows through a conductor. It can cause poor equipment performance, energy loss, and overheating. Discover how selecting the proper wire size and material can help minimize voltage drop in electrical systems.

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What is Voltage Drop?

Voltage drop (VD) is a common issue in electrical systems where the voltage (V) at the end of a circuit is lower than at the beginning due to resistance in the wiring.

✅ A decrease in V along a wire or circuit due to resistance or impedance

✅ Leads to reduced equipment performance and higher energy consumption

✅ Prevented by proper wire sizing, shorter runs, and low-resistance materials

 

Voltage Drop Definition

Voltage drop can lead to inefficient equipment operation or even failure. Solving electrical potential drop involves ensuring proper wire sizing, minimizing long-distance wiring runs, and using materials with lower resistance. Calculating the voltage drop for specific circuits and adjusting the installation accordingly helps maintain optimal performance and prevent power loss.

Any length or size of wires will have some resistance, and running a current through this dc resistance will cause the voltage to drop. As the length of the cable increases, so does its resistance and reactance increase in proportion. Hence, circuit V drop is particularly a problem with long cable runs, for example, in larger buildings or on larger properties such as farms. This technique is often used when properly sizing conductors in any single-phase, line-to-line electrical circuit. This can be measured with a voltage drop calculator.

Electrical cables have a carrying capacity of current that always presents inherent resistance, or impedance, to the flow of current. Voltage drop is measured as the amount of loss which occurs through all or part of a circuit due to what is called cable "impedance" in volts.

Too much resistance in wires, otherwise known as " excessive voltage drop ", in a cable's cross-sectional area can cause lights to flicker or burn dimly, heaters to heat poorly, and motors to run hotter than normal and burn out. This condition causes the load to work harder with less energy, pushing the current.

 

Voltage Drop per 100 Feet of Copper Wire (Single Phase, 60 Hz, 75°C, 120V Circuit)

(Values are approximate, in volts, for a 2% limit)

Wire Size (AWG) Max Current (Amps) Max Distance (Feet) Voltage Drop (at max distance)
14 15 50 2.4 V
12 20 60 2.4 V
10 30 80 2.4 V
8 40 100 2.4 V
6 55 130 2.4 V
4 70 160 2.4 V
2 95 200 2.4 V
1/0 125 250 2.4 V

 

Key Takeaways

  • Larger wires (lower AWG numbers) carry more current with less VD.

  • Longer distances require thicker wires to stay within VD limits.

  • A 2% VD is often used as a conservative design target in electrical systems.

 

How is this solved?

To decrease the voltage drop in a circuit, you need to increase the size (cross-section) of your conductors – this is done to lower the overall resistance of the cable length. Certainly, larger copper or aluminum cable sizes increase the cost, so it’s essential to calculate the voltage drop and determine the optimum wire size that will reduce voltage drop to safe levels while remaining cost-effective.

 

How do you calculate voltage drop?

Voltage drop refers to the loss of electricity that occurs when current flows through a resistance. The greater the resistance, the greater the voltage drop. To check the voltage drop, use a voltmeter connected between the points where the voltage drop is to be measured. In DC circuits and AC resistive circuits, the total of all the voltage drops across series-connected loads should add up to the V applied to the circuit (Figure 1).


 

Fig. 1. Measuring voltage drops across loads

Read our companion article Voltage Drop Calculator. For more information, see our article: Voltage Drop Formula.

Each load device must receive its rated power to operate properly. If not enough is available, the device will not operate as it should. You should always be certain that the V you are going to measure does not exceed the range of the voltmeter. This may be difficult if the V is unknown. If such is the case, you should always start with the highest range. Attempting to measure a V higher than the voltmeter can handle may cause damage to the voltmeter. At times you may be required to measure a V from a specific point in the circuit to ground or a common reference point (Figure 8-15). To do this, first connect the black common test probe of the voltmeter to the circuit ground or common. Then connect the red test probe to whatever point in the circuit you want to measure.

To accurately calculate the drop for a given cable size, length, and current, you need to accurately know the resistance of the type of cable you’re using. However, AS3000 outlines a simplified method that can be used.

The table below is taken from AS3000 electrical code, which specifies ‘Amps per %Vd‘ (amps per percentage VD) for each cable size.  To calculate the dop for a circuit as a percentage, multiply the current (amps) by the cable length (metres); then divide this Ohm number by the value in the table.

For example, a 30m run of 6 mm² cable carrying 3-phase 32A will result in a 1.5% drop: 32A × 30m = 960A / 615 = 1.5%.

Learn more about real-world voltage drop issues on our Voltage Dropping in Power Quality page.

 

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Geothermal Electricity Explained

Geothermal electricity delivers renewable baseload power by converting subsurface heat through turbines, generators, ORC binary cycles, and heat exchangers, enabling grid integration, high capacity factor, low emissions, and efficient power plant control systems.

 

What Is Geothermal Electricity?

Geothermal electricity converts geothermal heat to power using turbines and generators for low-emission baseload.

✅ Uses steam, flash, and binary cycle power plant designs

✅ Employs ORC, heat exchangers, and closed-loop systems

✅ Provides baseload, high capacity factor, and grid stability

 

Geothermal Electricity is produced through geothermal power plants capturing the thermal energy contained in the Earth. Use of geothermal energy is based thermodynamically on the temperature difference between a mass of subsurface rock and water and a mass of water or air at the Earth's surface. This temperature difference allows production of thermal energy that can be either used directly or converted to mechanical or Geothermal Electricity. For context on broader methods and terminology, see this overview of electricity generation and how heat energy is converted to power.

Commercial exploration and development of Plant Geothermal water generated into Electricity to date have focused on natural geothermal reservoirs—volumes of rock at high temperatures (up to 662°F or 350°C) and with both high porosity (pore space, usually filled with water) and high permeability (ability to transmit fluid). The thermal energy is tapped by drilling wells into the reservoirs. The thermal energy in the rock is transferred by conduction to the fluid, which subsequently flows to the well and then to the Earth's surface where it can be converted into Geothermal Electricity. This well-to-turbine pathway is a fundamental part of electricity production from thermal resources.

There are several types of natural geothermal reservoirs. All the reservoirs developed to date for electrical energy are termed hydrothermal convection systems and are characterized by circulation of meteoric (surface) water to depth. The driving force of the convection systems is gravity, effective because of the density difference between cold, downward-moving, recharge water and heated, upward-moving, thermal water. A hydrothermal convection system can be driven either by an underlying young igneous intrusion or by merely deep circulation of water along faults and fractures. Depending on the physical state of the pore fluid, there are two kinds of hydrothermal convection systems: liquid-dominated, in which all the pores and fractures are filled with liquid water that exists at temperatures well above boiling at atmospheric pressure, owing to the pressure of overlying water; and vapor-dominated, in which the larger pores and fractures are filled with steam. Liquid-dominated reservoirs produce either water or a mixture of water and steam, whereas vapor-dominated reservoirs produce only steam, in most cases superheated. Because water acts as the primary working fluid in most systems, understanding the interplay of water and electricity helps clarify operational safety and design.

These hydrothermal systems are distinct from hydroelectricity produced by river impoundments, even though both ultimately rely on water as a medium.

Although geothermal energy is present everywhere beneath the Earth's surface, its use is possible only when certain conditions are met: (1) The energy must be accessible to drilling, usually at depths of less than 2 mi (3 km) but possibly at depths of 4mi (6–7km) in particularly favorable environments (such as in the northern Gulf of Mexico Basin of the United States). (2) Pending demonstration of the technology and economics for fracturing and producing energy from rock of low permeability, the reservoir porosity and permeability must be sufficiently high to allow production of large quantities of thermal water. (3) Since a major cost in geothermal development is drilling and since costs per meter increase with increasing depth, the shallower the concentration of geothermal energy the better. (4) Geothermal fluids can be transported economically by pipeline on the Earth's surface only a few tens of kilometers, and thus any generating or direct-use facility must be located at or near the geothermal anomaly. When these conditions align, engineered systems can efficiently generate electricity from accessible geothermal gradients.

The use of geothermal energy for Geothermal Electricity has become widespread because of several factors. Countries where geothermal resources are prevalent have desired to develop their own resources in contrast to importing fuel for power generation. In countries where many resource alternatives are available for power generation, including geothermal, geothermal has been a preferred resource because it cannot be transported for sale, and the use of geothermal energy enables fossil fuels to be used for higher and better purposes than power generation. Also, geothermal steam has become an attractive power generation alternative because of environmental benefits and because the unit sizes are small (normally less than 100 MW). Moreover, geothermal plants can be built much more rapidly than plants using fossil fuel and nuclear resources, which, for economic purposes, have to be very large in size. Electrical utility systems are also more reliable if their power sources are not concentrated in a small number of large units. In energy planning, geothermal is often evaluated alongside other forms of alternative electricity to balance portfolios and grid resilience. Many developers also highlight its contribution to green electricity targets thanks to low lifecycle emissions.

 

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Prospective Fault Current Meaning Explained

Prospective fault current (PFC) is the highest electric current that can flow in a system during a short circuit. It helps determine equipment ratings, breaker capacity, and safety measures in electrical installations to prevent overheating, fire, or component failure.

 

What is the Meaning of Prospective Fault Current?

Prospective fault current refers to the maximum current expected during a short circuit at any point in an electrical system.

✅ Helps size circuit breakers and fuses for safe disconnection

✅ Ensures compliance with installation and safety codes

✅ Prevents equipment damage from excessive short-circuit current

Prospective fault current (PFC) is a key factor in the safety and design of electrical systems. It represents the maximum current that could flow in the event of a fault, such as a short circuit. Understanding PFC is essential for selecting protective devices that can handle fault conditions safely. This article explores what PFC is, how it is measured, and its importance for electrical installations, while addressing key questions. Understanding electrical short circuits is key to calculating prospective fault current and ensuring system safety.

When measuring prospective short circuit current in an electrical system, it’s essential to perform tests between L1 N CPC and L2 N CPC to assess the fault current across different phases and protective conductors. These measurements help identify the maximum prospective fault current present in the system, especially at points involving live conductors. Whether taking note of a single-phase supply or between line conductors on a three-phase supply, proper testing protocols must be followed. Technicians should always use insulated test leads rated for the expected voltage and current levels, and please refer to the test meter manufacturer’s instruction for safe and accurate operation. Reliable results ensure that the protective devices can safely interrupt fault conditions, preventing system damage and ensuring compliance with fault current protection standards.

 

Frequently Asked Questions

Why is it Important?

Prospective fault current refers to the maximum current that could pass through a system during a fault. The PFC helps determine the breaking capacity of fuses and circuit breakers, ensuring these protective devices can handle high currents safely. This is vital for protecting the electrical installation and those working near it.

Understanding PFC is critical for ensuring increased safety for employees and third parties. Protective devices must be selected to handle PFC; otherwise, they may fail to operate correctly, leading to severe consequences, such as fires or injuries. To fully grasp how PFC affects energy flow, it’s useful to review the concept of electrical resistance in a circuit.

 

How is Prospective Fault Current Measured or Calculated?

PFC can be measured or calculated using tools such as a multifunction tester, often during fault current testing. The instrument uses a single-phase supply or between line conductors on a three-phase supply to measure the maximum potential current at various points in the installation. Testing often involves checking currents between L1 N CPC, L2 N CPC, and L3 N CPC, which measure current between the lines to neutral in a three-phase system.

When performing these tests, technicians should follow regulation 612.11 of a single-phase supply or between line conductors on a three-phase supply, ensuring that simple and circuit protective conductors are all connected correctly. Accurate testing must also account for maximum current flow. Live testing requires extreme caution, and it is important to refer to the test meter manufacturer’s instructions to ensure proper usage and safety. In three-phase systems, 3-phase electricity significantly impacts how fault current behaves during a short circuit.

 

What is the difference between PFC and Short-Circuit Current?

Though often confused, prospective fault current and short-circuit current are distinct. Prospective fault current is the theoretical maximum current that could flow in a fault, used to predict the worst-case scenario for selecting protective devices. Short-circuit current refers to the actual current that flows during a fault, which depends on real-time conditions such as circuit impedance. Prospective fault current is one of the many concepts that form the foundation of electricity fundamentals.

 

How Does Prospective Fault Current Impact the Selection of Protective Devices?

The calculation of PFC plays a critical role in selecting the correct protective devices. Circuit breakers and fuses must have a breaking capacity that matches or exceeds the prospective fault current in the system. If the PFC exceeds the breaking capacity, the protective device may fail, leading to dangerous electrical hazards.

For instance, fault current testing using a multifunction tester between phases and neutral (L1, L2, L3) ensures that protective devices are rated to handle the highest potential fault current in the system. Proper circuit protection ensures that the system can interrupt faults safely, minimizing the risks to workers and equipment.

 

What Standards and Regulations Govern Prospective Fault Current Calculations?

Various standards, such as IEC 60909, govern how PFC is calculated and how protective devices are selected. These regulations ensure that electrical systems are designed to handle maximum fault conditions safely. Regulation 612.11 further specifies how live testing should be conducted using proper equipment and safety protocols.

It is essential to test PFC at relevant points in the system and follow testing standards to ensure compliance and safety. Devices selected based on PFC calculations help ensure that electrical systems can withstand faults and maintain reliable operation.

Prospective fault current is a crucial element in the safety and reliability of electrical installations. By calculating PFC, engineers can select protective devices that ensure safe operation in the event of a fault. Testing for fault currents at different points in the system and adhering to regulations are essential steps in preventing hazardous conditions.

By choosing protective devices with the appropriate breaking capacity and following safe testing practices, electrical installations can handle fault conditions and protect both workers and equipment from harm. Selecting protective devices that match the PFC is essential for reliable electric power systems design.

 

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Understanding Current

Current is the flow of electric charge in circuits, defined by amperage, driven by voltage, limited by resistance, described by Ohm’s law, and fundamental to AC/DC power systems, loads, conductors, and electronic components.

 

What Is Current?

Current is charge flow in a circuit, measured in amperes and governed by voltage and resistance.

✅ Measured in amperes; sensed with ammeters and shunts

✅ Defined by Ohm’s law: I = V/R in linear resistive circuits

✅ AC alternates; DC is steady; sets power transfer P = V*I

 

Current is best described as a flow of charge or that the charge is moving. Electrons in motion make up an electric current. This electric current is usually referred to as “current” or “current flow,” no matter how many electrons are moving. Current is a measurement of a rate at which a charge flows through some region of space or a conductor. The moving charges are the free electrons found in conductors, such as copper, silver, aluminum, and gold. The term “free electron” describes a condition in some atoms where the outer electrons are loosely bound to their parent atom. These loosely bound electrons can be easily motivated to move in a given direction when an external source, such as a battery, is applied to the circuit. These electrons are attracted to the positive terminal of the battery, while the negative terminal is the source of the electrons. The greater amount of charge moving through the conductor in a given amount of time translates into a current. For a concise overview of how moving charges create practical circuits, see this guide to current electricity for additional context.


 

The System International unit for current is the Ampere (A), where


 

That is, 1 ampere (A) of current is equivalent to 1 coulomb (C) of charge passing through a conductor in 1 second(s). One coulomb of charge equals 6.28 billion billion electrons. The symbol used to indicate current in formulas or on schematics is the capital letter “I.” To explore the formal definition, standards, and measurement practices, consult this explanation of the ampere for deeper detail.

When current flow is one direction, it is called direct current (DC). Later in the text, we will discuss the form of current that periodically oscillates back and forth within the circuit. The present discussion will only be concerned with the use of direct current. If you are working with batteries or electronic devices, you will encounter direct current (DC) in most basic circuits.

The velocity of the charge is actually an average velocity and is called drift velocity. To understand the idea of drift velocity, think of a conductor in which the charge carriers are free electrons. These electrons are always in a state of random motion similar to that of gas molecules. When a voltage is applied across the conductor, an electromotive force creates an electric field within the conductor and a current is established. The electrons do not move in a straight direction but undergo repeated collisions with other nearby atoms. These collisions usually knock other free electrons from their atoms, and these electrons move on toward the positive end of the conductor with an average velocity called the drift velocity, which is relatively a slow speed. To understand the nearly instantaneous speed of the effect of the current, it is helpful to visualize a long tube filled with steel balls as shown in Figure 10-37. It can be seen that a ball introduced in one end of the tube, which represents the conductor, will immediately cause a ball to be emitted at the opposite end of the tube. Thus, electric current can be viewed as instantaneous, even though it is the result of a relatively slow drift of electrons. For foundational concepts that connect drift velocity with circuit behavior, review this basic electricity primer to reinforce the fundamentals.

Current is also a physical quantity that can be measured and expressed numerically in amperes. Electric current can be compared to the flow of water in a pipe. It is measureda at the rate in which a charge flows past a certain point on a circuit. Current in a circuit can be measured if the quantity of charge "Q" passing through a cross section of a wire in a time "t" (time) can be measured. The current is simply the ratio of the quantity of charge and time. Understanding current and charge flow also clarifies how circuits deliver electrical energy to perform useful work.

 


 

Electrical current is essentially an electric charge in motion. It can take either the form of a sudden discharge of static electricity, such as a lightning bolt or a spark between your finger and a ground light switch plate. More commonly, though, when we speak of current, we mean the more controlled form of electricity from generators, batteries, solar cells or fuel cells.  A helpful overview of static, current, and related phenomena is available in this summary of electricity types for quick reference.

We can think of the flow of electrons in a wire as the flow of water in a pipe, except in this case, the pipe of water is always full. If the valve on the pipe is opened at one end to let water into the pipe, one doesn't have to wait for that water to make its way all the way to the other end of the pipe. We get water out the other end almost instantaneously because the incoming water pushes the water that's already in the pipe toward the end. This is what happens in the case of electrical current in a wire. The conduction electrons are already present in the wire; we just need to start pushing electrons in one end, and they start flowing at the other end instantly. In household power systems, that push on conduction electrons alternates in direction as alternating current (AC) drives the flow with a time-varying voltage.

 


 

Current Formula

Current is rate of flow of negatively-charged particles, called electrons, through a predetermined cross-sectional area in a conductor.

 Essentially, flow of electrons in an electric circuit leads to the establishment of current.

q = relatively charged electrons (C)

t = Time

Amp = C/sec

Often measured in milliamps, mA

 

 

 

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Dynamic Electricity Explained

Dynamic electricity is the continuous flow of electric charge—electric current—through a conductor, typically driven by a voltage source. Think of it like water flowing in a pipe, where electrons move uniformly to carry energy.

 

What is Dynamic Electricity?

Dynamic electricity refers to the continuous movement of electric charges, commonly known as electric current.

  • Describes the flow of electrons or electric charge through a conductor

  • Facilitates energy transfer, enabling devices and machines to operate

  • Used in powering household appliances, industrial processes, lighting, and electronics

It is the continuous flow of electric charges through a conductor, commonly referred to as electric current. Think of it like water flowing through a pipe: voltage acts as water pressure, current as the flow of water, and resistance as the size of the pipe. This motion of electrons is what powers devices, lights homes, and drives entire industries.

Unlike static electricity, which involves charges at rest, dynamic electricity is defined by the constant movement of charge carriers, making it the foundation of modern electrical systems. To understand how voltage, current, and resistance interact in circuits, see our detailed guide on Ohm’s Law.

It depends on the movement of charges through conductive materials. Learn more about the difference between conductors and electrical insulators.

Dynamic electricity is closely tied to the concept of electrical energy, which is produced when an energy source creates movement between charges. A negative charge is naturally drawn toward a positively charged region, and objects with opposite charges will attract one another. This interaction between positive and negative charges is the foundation of current flow. Every type of electrical system, from simple batteries to complex power grids, relies on this basic principle to generate and transfer usable energy.

 

How It Works (Voltage, Current, Ohm’s Law)

Dynamic electricity occurs when a voltage difference is applied across a conductor, such as copper or aluminum wire. This creates an energy imbalance that causes electrons to flow from one end to the other.

  • Electrons drift slowly, but the electrical effect travels nearly at the speed of light, allowing instant energy transfer.

  • The flow of current is governed by Ohm’s Law: V = IR, where voltage (V) equals current (I) times resistance (R).

  • Moving charges generate magnetic fields and produce heat, demonstrating the role of resistance in circuits and enabling the operation of motors, electromagnets, and heating devices.

  • Current is measured in amperes (A), typically using an ammeter or other measurement instruments.

Electric current is measured in amperes, a unit explained in our introduction to electrical current.

The safe handling of flowing charges requires proper electrical grounding techniques to prevent hazards.

Analogy: Imagine marbles in a tube. Push one marble in, and the entire line shifts almost instantly. Similarly, electron movement is slow, but the effect propagates quickly through the entire circuit.

 

AC vs DC Explained

Type of Current Description Common Uses Advantages
Direct Current (DC) Electrons flow in a single, steady direction Batteries, electronics, solar panels, EVs Stable output, essential for digital devices and storage systems
Alternating Current (AC) Electron flow reverses direction periodically Power grids, appliances, and industrial systems Efficient long-distance transmission, adaptable to transformers

 

  • Why AC? Its ability to change voltage levels makes it ideal for transmitting energy over long distances with minimal energy loss.
  • Why DC? Critical for low-voltage devices, renewable integration, and battery storage, where stable current is required.

For a deeper look at how alternating current functions in grids, see our overview of alternating current.

Direct current plays a vital role in storage and electronics. Explore its applications on our page on direct current.

 

Everyday Applications

Dynamic electricity drives nearly every aspect of modern life:

  • Homes: power lighting, appliances, heating, and electronics.

  • Industry: runs motors, automation systems, and manufacturing equipment.

  • Transportation: essential for electric vehicles, rail systems, and aviation technologies.

  • Renewable energy: harnessed by solar panels, wind turbines, and hydroelectric systems, which is then transmitted via power grids over long distances through reliable power transmission systems.

  • Energy storage: stored in batteries to support grid reliability and electric mobility.

  • Communication systems: support telecom networks, internet infrastructure, and data centers.

In renewable energy systems, dynamic electricity is produced and stored for later use. Learn how it relates to energy storage.

The flow of current must be managed carefully in fault conditions. For details, see our guide on fault current calculation.

 

Safety and Control

Because moving charges create heat, sparks, and electromagnetic fields, electrical circuits are designed with protective devices:

  • Circuit breakers and fuses prevent overheating and fire risks.

  • Insulation and grounding ensure safe handling of conductors.

  • Control systems regulate current flow for efficiency and reliability.

Circuit safety relies on protective systems. Explore our page on electrical protection for more details.

 

Static vs Dynamic Electricity

Understanding the difference is key:

  • Static

    • Charges accumulate on surfaces.

    • It can cause small shocks or sparks.

    • Temporary and uncontrolled.

  • Dynamic

    • Charges move continuously through conductors.

    • Power devices and grids.

    • Reliable and controllable.

 

Future Challenges and Developments

The demand for dynamic electricity is expanding as society transitions to net-zero energy systems. Key developments include:

  • Smart grids to balance supply and demand.

  • Advanced energy storage to integrate renewable sources.

  • Global electrification in emerging economies, driving higher usage worldwide.

It will continue to shape technology, transportation, and sustainability goals in the decades ahead.

 

Frequently Asked Questions

 

What is the difference between static and dynamic electricity?

Static involves charges at rest, while dynamic is defined by moving charges, producing electric current used to power systems.

 

Why is it important in daily life?

It powers homes, industries, transport, communication, and renewable energy systems, making it the foundation of modern civilization.

 

How is it measured?

It is measured in amperes (A), using tools like ammeters to detect the flow of current in a circuit.

 

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Electricity and Electrical Energy

Electricity powers modern engineering, driving circuits, voltage, current, and AC/DC power systems for transmission, distribution, and control. Engineers analyze resistance, impedance, and frequency, optimize grids, and integrate renewables with transformers, generators, and smart controls.

 

What Is Electricity?

Electricity is the flow of charge enabling energy conversion, signal transmission, and power control across circuits.

✅ Quantified by voltage (V), current (A), and power (W)

✅ Governed by Ohm's Law, Kirchhoff's Laws, and Maxwell's equations

✅ Transmitted via grids using AC, transformers, and protection

 

Electricity is a manufactured product. It is not something you pump out of the ground or mine or collect from the sun or wind. For a clear primer on definitions and units, visit what electricity is to ground these ideas.

Electric power is manufactured from a rotating machine that we call an electrical generator. After it is generated, (manufactured) it is then delivered through copper wires to where it is utilized If you want to see how turbines and alternators convert motion into power, explore the electricity generator to understand key components and operation.

Electricity - most people don't understand what it is. They just turn on the light switch or start the appliance or push the button and something works. It's only when there is no electric power available that we start to consider the importance of it in our daily personal and working lives. A step-by-step explanation of fields, voltage, and current is outlined at how electricity works for readers new to the topic.

But the invention of the machine to generate power is right next to the invention of the printing press in the list of major contributions to the advancement of human civilization. For context on pioneers from Faraday to Tesla, review who invented electricity to connect invention with modern grids.

Without it, we would be burning wood and coal to heat our homes and businesses and using oil and candles to light our way in the dark. That is the way it was for humans civilization for countless centuries. Only since the invention of the electric generator have humans been able to advance in every aspect of modern life. In fact, modern living is defined by electric power. This shift from fuels to electrons is traced in the history of electricity to show how infrastructure reshaped society.

We have assembled a series of pages in our web site to help you to understand the business of electricity - how it works and how it is used. To dive deeper into fundamentals before the business aspects, start with electricity: how it works for a concise technical overview.

We hope that you can use this information to better understand the technology and issues behind the manufacturing of electric power. Further reading on thermal, hydro, and renewable pathways is available at how electricity is generated to see how manufacturing methods compare.

 

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Voltage Drop Explained

Voltage drop occurs when electrical voltage decreases as current flows through a conductor. It can cause poor equipment performance, energy loss, and overheating. Discover how selecting the proper wire size and material can help minimize voltage drop in electrical systems.

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What is Voltage Drop?

Voltage drop (VD) is a common issue in electrical systems where the voltage (V) at the end of a circuit is lower than at the beginning due to resistance in the wiring.

✅ A decrease in V along a wire or circuit due to resistance or impedance

✅ Leads to reduced equipment performance and higher energy consumption

✅ Prevented by proper wire sizing, shorter runs, and low-resistance materials

 

Voltage Drop Definition

Voltage drop can lead to inefficient equipment operation or even failure. Solving electrical potential drop involves ensuring proper wire sizing, minimizing long-distance wiring runs, and using materials with lower resistance. Calculating the voltage drop for specific circuits and adjusting the installation accordingly helps maintain optimal performance and prevent power loss.

Any length or size of wires will have some resistance, and running a current through this dc resistance will cause the voltage to drop. As the length of the cable increases, so does its resistance and reactance increase in proportion. Hence, circuit V drop is particularly a problem with long cable runs, for example, in larger buildings or on larger properties such as farms. This technique is often used when properly sizing conductors in any single-phase, line-to-line electrical circuit. This can be measured with a voltage drop calculator.

Electrical cables have a carrying capacity of current that always presents inherent resistance, or impedance, to the flow of current. Voltage drop is measured as the amount of loss which occurs through all or part of a circuit due to what is called cable "impedance" in volts.

Too much resistance in wires, otherwise known as " excessive voltage drop ", in a cable's cross-sectional area can cause lights to flicker or burn dimly, heaters to heat poorly, and motors to run hotter than normal and burn out. This condition causes the load to work harder with less energy, pushing the current.

 

Voltage Drop per 100 Feet of Copper Wire (Single Phase, 60 Hz, 75°C, 120V Circuit)

(Values are approximate, in volts, for a 2% limit)

Wire Size (AWG) Max Current (Amps) Max Distance (Feet) Voltage Drop (at max distance)
14 15 50 2.4 V
12 20 60 2.4 V
10 30 80 2.4 V
8 40 100 2.4 V
6 55 130 2.4 V
4 70 160 2.4 V
2 95 200 2.4 V
1/0 125 250 2.4 V

 

Key Takeaways

  • Larger wires (lower AWG numbers) carry more current with less VD.

  • Longer distances require thicker wires to stay within VD limits.

  • A 2% VD is often used as a conservative design target in electrical systems.

 

How is this solved?

To decrease the voltage drop in a circuit, you need to increase the size (cross-section) of your conductors – this is done to lower the overall resistance of the cable length. Certainly, larger copper or aluminum cable sizes increase the cost, so it’s essential to calculate the voltage drop and determine the optimum wire size that will reduce voltage drop to safe levels while remaining cost-effective.

 

How do you calculate voltage drop?

Voltage drop refers to the loss of electricity that occurs when current flows through a resistance. The greater the resistance, the greater the voltage drop. To check the voltage drop, use a voltmeter connected between the points where the voltage drop is to be measured. In DC circuits and AC resistive circuits, the total of all the voltage drops across series-connected loads should add up to the V applied to the circuit (Figure 1).


 

Fig. 1. Measuring voltage drops across loads

Read our companion article Voltage Drop Calculator. For more information, see our article: Voltage Drop Formula.

Each load device must receive its rated power to operate properly. If not enough is available, the device will not operate as it should. You should always be certain that the V you are going to measure does not exceed the range of the voltmeter. This may be difficult if the V is unknown. If such is the case, you should always start with the highest range. Attempting to measure a V higher than the voltmeter can handle may cause damage to the voltmeter. At times you may be required to measure a V from a specific point in the circuit to ground or a common reference point (Figure 8-15). To do this, first connect the black common test probe of the voltmeter to the circuit ground or common. Then connect the red test probe to whatever point in the circuit you want to measure.

To accurately calculate the drop for a given cable size, length, and current, you need to accurately know the resistance of the type of cable you’re using. However, AS3000 outlines a simplified method that can be used.

The table below is taken from AS3000 electrical code, which specifies ‘Amps per %Vd‘ (amps per percentage VD) for each cable size.  To calculate the dop for a circuit as a percentage, multiply the current (amps) by the cable length (metres); then divide this Ohm number by the value in the table.

For example, a 30m run of 6 mm² cable carrying 3-phase 32A will result in a 1.5% drop: 32A × 30m = 960A / 615 = 1.5%.

Learn more about real-world voltage drop issues on our Voltage Dropping in Power Quality page.

 

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