Power Factor Explained


Power Factor

Electrical systems depend on efficiency to operate safely and cost-effectively. One key indicator of that efficiency is power factor, which measures how effectively electrical energy is converted into useful work.

Power Quality Analysis Training

Power Factor Training

Request a Free Power Quality Training Quotation

Poor performance in this area leads to wasted energy, increased utility costs, and potential system stress. Managing it correctly can significantly improve overall reliability and lower expenses. To understand the foundation, see our detailed overview on what is power factor.

 

What is Power Factor?

In an AC circuit, managing efficiency often involves addressing issues caused by poor power factor. One common solution is to install capacitor banks, which help counteract the effects of inductive loads and improve the electrical system's power factor. However, when too much capacitance is introduced, it can result in a leading power factor, which may also create complications. Equipment that generates strong magnetic fields, such as motors and transformers, often disrupts the balance between real and apparent energy, reducing the ratio of power to apparent. Modern switched-mode supplies complicate matters further by introducing harmonic distortion into the energy supply, making it even more essential to monitor and correct the system regularly.


The Power Triangle visually represents the relationship between real power (kW), reactive power (kVAR), and apparent power (kVA) in an AC system. It highlights how a lower reactive component improves the overall system efficiency. In an AC circuit, real power (kW) performs useful work, reactive power (kVAR) supports magnetic fields, and apparent power (kVA) is the vector sum of the two.

 

How to Measure and Calculate Power Factor

Determining your system's performance begins with accurate measurement. Professionals use methods that involve real and apparent energy values, based on voltage and current readings.

To learn step-by-step techniques, visit our guide on how to calculate power factor. For the precise mathematical method, review the power factor formula.

You can also explore practical methods for finding power factor, which include using wattmeters, ammeters, and other field instruments.

 

Essential Tools for Performance Analysis

Accurately monitoring load conditions requires specialized equipment. Depending on the system's complexity, technicians may use portable meters, online analyzers, or built-in monitoring tools.

If you need a quick starting point, our power factor calculator simplifies the process.

For more detailed measurements, explore the capabilities of a power factor meter, designed for professional-grade accuracy.

 

Common Challenges in Electrical Systems

System inefficiencies often result from loads that are inductive or capacitive, creating phase shifts between voltage and current.

Inductive loads typically cause a lagging power factor, a frequent issue in industrial environments.

If you're dealing with capacitive loads or comparing system behaviors, you’ll find insights in leading vs lagging power factor.

Addressing these challenges early improves operational stability and reduces financial penalties from utilities.


 

 

Practical Methods to Improve Efficiency

Once a system's weaknesses are identified, targeted improvements can restore optimal conditions. Correction involves devices that realign the energy usage balance.

For an overview of different strategies, see power factor correction.

Installing a power factor correction capacitor is often the most straightforward method for load balancing.

For more dynamic systems, using an automatic power factor controller ensures continuous adjustments based on varying demands.

 

Why Unity Is the Ideal Goal

Achieving a unity rating, or a value of 1.0, means that all supplied energy is used effectively without waste.
Maintaining this condition ensures maximum cost savings, better equipment lifespan, and compliance with utility standards.

Discover the benefits and techniques by visiting unity power factor.


 

 

Measure, Monitor, and Manage for Long-Term Benefits

Improving the performance of your electrical system starts with regular monitoring, accurate measurement, and appropriate corrective action.
Whether you are troubleshooting existing problems or designing new systems, using the right tools and knowledge will keep operations running at peak power factor.

 

FAQ: Power Factor Questions

 

What causes a poor power factor?

Poor load balancing is typically caused by inductive loads like motors, transformers, and fluorescent lighting. These devices create magnetic fields that delay current flow, leading to a lagging power factor and wasted energy.

 

How much can a facility save by improving its power factor?

Improving system performance can reduce utility demand charges by 20% to 50% in some cases. It also decreases line losses, enhances system capacity, and extends equipment life, leading to significant operational savings.

 

What penalties apply for poor power factor?

Many utilities impose financial penalties if a facility’s reactive energy drops below a set threshold, often around 0.90. These charges can add thousands of dollars per year to an electric bill, making correction measures highly cost-effective.

 

What is a good power factor rating?

A good rating is typically above 0.95. The closer it is to 1.0, the more efficiently the system operates.

 

How often should I check my system's power factor?

It’s best to monitor it monthly, especially if your facility has changing load profiles throughout the year.

 

Can low power factor damage equipment?

While it may not cause direct damage, poor performance increases heating and losses, leading to premature wear and higher energy bills.

 

Are capacitors the only way to improve power factor?

No. Besides capacitors, active filters and automated correction devices like automatic power factor controllers offer flexible solutions.

 

What industries are most affected by poor load performance?

Industrial manufacturing, commercial buildings with heavy HVAC systems, and water treatment facilities are commonly impacted.

 

Related Articles

 

Related News

Ampere to Ampere Hour Calculator Explained

An ampere to ampere hour calculator converts electric current (amps) to electric charge (Ah) based on time. Multiply current by time in hours to get ampere hours. It's useful for battery capacity, energy storage, and electrical system design.

 

What is "Ampere to Ampere Hour Calculator"?

An ampere to ampere hour calculator helps convert current flow over time into stored electrical charge.

✅ Multiply current (A) by time (h) to calculate charge (Ah)
✅ Useful for battery sizing and energy storage systems
✅ Supports electrical load and backup power planning

 

The Ampere to Ampere-Hour Calculator is a useful tool that allows users to estimate the capacity of a battery by converting the current supplied by an electrical device into ampere-hours (Ah). This calculation is particularly important when working with batteries, as it helps determine how long a battery can power a device based on the current it supplies and the device's usage duration. By using this calculator, you can easily convert amps to Ah and estimate the run-time for a specific battery. Understanding how voltage affects battery performance is key, and our voltage guide explains the role voltage plays in ampere-hour calculations. When calculating ampere-hours, it's important to account for voltage drop across conductors, especially in longer circuits. Use our voltage drop calculator to estimate losses and adjust your amp-hour estimations more accurately.

 

Frequently Asked Questions


What is an Ampere to Ampere Hour calculator, and how does it work?

This calculator helps convert the current, measured in amperes, into Ah capacity, which indicates how long a battery can supply a given current. For instance, a 100ah battery will deliver 100 ampere-hours of charge, meaning it can supply 1 ampere of current for 100 hours, or 10 amperes for 10 hours. To calculate Ah, the formula involves multiplying the current (in amperes) by the time in hours. For example, if a device draws 5 amperes for 20 hours, the result would be 100 ampere-hours. Learn how a watthour meter measures energy over time, complementing ampere-hour readings in power systems.


How do you convert amperes to ampere-hours using a calculator?

To convert amps to Ah, simply multiply the number of amperes by the number of hours the current is expected to flow. This step-by-step method is straightforward:

Ampere Hour (Ah) = Amperes (A) × Time (hours)

For example, a device drawing 5 amps for 10 hours would result in a consumption of 50 Ah. In practical applications, a 100ah battery could theoretically supply 5 amps for 20 hours before running out of charge. By following these steps, users can easily convert Ah to ensure they select the right battery for their needs. A basic understanding of watts law helps you relate amps, volts, and watts to better interpret your battery’s output.


Why is converting amperes to ampere-hours important for battery capacity calculation?

Knowing how to convert amperes to Ah is crucial in determining the capacity of a battery. It enables users to estimate the battery life of a connected device based on its current draw. This information is crucial for selecting the appropriate battery type for various applications, including powering electronic devices, off-grid systems, and backup power sources. A 100 Ah battery might be suitable for low-power consumption devices, while larger systems might require batteries with higher capacities. Knowing what ammeters measure can help you determine current flow before calculating ampere-hours.

 

What factors should be considered when using an Ampere to Ampere Hour calculator?

When using an Ampere to Ampere Hour Calculator, several factors can affect the accuracy of the results. These include the hour rating of the battery, which defines its capacity over a specific time period, as well as the efficiency of the battery, which can vary depending on the battery type. Additionally, environmental conditions, such as temperature, may affect the battery’s performance. It is also important to avoid common input errors, such as the “error this field is required” message, which can result from incomplete or incorrect data entry.


What are common applications of Ampere to Ampere Hour conversion in electrical systems?

Ah conversions are widely used in battery-powered devices, such as 100ah batteries for solar power systems, electric vehicles, and portable electronics. Calculating the battery Ah capacity is essential for ensuring that a battery can provide sufficient power for the required period. These conversions also help in sizing the battery system correctly and ensuring optimal performance over time. Many industries rely on these calculations for designing and managing power systems.

The Ampere to Ampere Hour Calculator is a valuable tool for converting amperes to Ah and estimating the capacity of a battery. Understanding how to calculate Ah ensures that you select the right battery type for your application, whether it’s powering an electrical device or an entire off-grid system. By considering factors like the hour rating and potential errors, you can make more informed decisions when choosing batteries for long-term use. Explore the concept of what is an ampere to understand the foundation of converting current to amp-hours in any system.

 

Related Articles

 

View more

Windmills For Electricity Explained

Windmills for electricity use wind energy to generate clean, renewable power. These wind turbines convert kinetic energy into electrical energy, reducing carbon emissions and dependence on fossil fuels. 

 

What are Windmills for Electricity?

Windmills for electricity are modern devices that transform kinetic wind energy into electrical power.

✅ Harness renewable energy for clean power

✅ Reduce carbon footprint and dependence on fossil fuels

✅ Support sustainable power generation worldwide

Windmills for electricity are part of a broader shift toward renewable energy, providing clean alternatives to fossil fuels for homes, businesses, and utilities.

 

History of Windmills

Windmills for electricity - Mankind has been harnessing the wind's energy for many years. From Holland to traditional farms around the world, windmills were used in the past for pumping water through primitive irrigation systems or to grind grain. Then, the wind turned large "sails" that were connected by a long vertical shaft, which was attached to a grinding machine or a wheel that turned and drew water from a well. Today's turbines harness the energy of the wind to turn large metal blades, which in turn spin a generator that produces electric power. Alongside wind, other renewable energy sources like solar, biomass, and tidal energy are shaping a diversified and sustainable energy future.

From the mid-1970s to the mid-1980s, the United States government collaborated with industry to advance windmill technology for power generation and enable the development of large commercial wind turbines. NASA led this effort at the Lewis Research Center in Cleveland, Ohio, and it was an extraordinarily successful government research and development activity.

 

National Science Foundation

With funding from the National Science Foundation and later the Department of Energy (DOE), a total of 13 experimental wind turbines were put into operation, including four major wind turbine designs. This research and development program pioneered many of the multi-megawatt turbine technologies in use today, including steel tube towers, variable-speed generators, composite blade materials, partial-span pitch control, as well as aerodynamic, structural, and acoustic engineering design capabilities. The large Windmills For Electricity developed under this effort set several world records for diameter and power output. The Mod-2 wind turbine cluster produced a total of 7.5 megawatts of power in 1981. Government incentives, such as alternative energy tax credits, have played a major role in expanding wind power adoption across North America.

 

Wind Turbine Technology

In 1987, the Mod-5B was the largest single wind turbine operating in the world with a rotor diameter of nearly 100 meters and a rated power of 3.2 megawatts. It demonstrated an availability of 95 percent, an unparalleled level for a new first-unit wind turbine. The Mod-5B featured the first large-scale variable-speed drive train and a sectioned, two-blade rotor, which enabled easy transport of the blades.

Later, in the 1980s, California provided tax rebates for ecologically harmless wind turbines. These rebates helped fund the first major deployment of wind power for the utility grid. These turbines gathered in large wind parks such as at Altamont Pass, would be considered small and uneconomical by modern wind power development standards.

In the 1990s, as aesthetics and durability became more important, turbines were placed atop steel or reinforced concrete towers. Small generators are connected to the ground tower, and then the tower is raised into position. Larger generators are hoisted into position atop the tower, and a ladder or staircase is located inside the tower to allow technicians to reach and maintain the generator.

Originally, wind turbines were built right next to where their power was needed. With the availability of long-distance electric power transmission, wind generators are now often on wind farms in windy locations, and huge ones are being built offshore, sometimes transmitting power back to land using high-voltage submarine cable. Since wind turbines are a renewable means of generating power, they are being widely deployed, but their cost is often subsidized by taxpayers, either directly or through renewable energy credits. Much depends on the cost of alternative energy sources. The cost of wind generators per unit of power has been decreasing by about 4% per year.

 

Modern Wind Turbines

The most modern generations of Windmills for electricity are more properly called wind turbines, or wind generators, and are primarily used to generate electric power. Modern windmills are designed to harness the energy of the wind and convert it into electric energy. The largest wind turbines can generate up to 6 MW of power (for comparison, a modern fossil fuel power plant generates between 500 and 1,300 MW). Many large-scale renewable energy projects now combine wind farms with solar and storage systems, ensuring reliable, clean power for communities worldwide.

Small wind turbines can generate as little as a few kilowatts, while larger models produce up to 100 kilowatts or more, depending on design and location. These devices capture moving air, and as wind turbines operate, the kinetic energy generated can be used directly or sent into the electrical grid. On a utility scale, wind farms combine many large turbines to deliver massive amounts of energy, powering thousands of homes and businesses. This range of applications, from residential to industrial, demonstrates the versatility of wind technology in meeting diverse energy needs.

 

Related Articles

 

View more

What is Open Circuit Voltage? Explained

Open circuit voltage is the potential difference measured across the terminals of a device when no external load is applied. Common in batteries, solar cells, and electrical circuits, it helps evaluate performance, efficiency, and voltage characteristics.

 

What is Open Circuit Voltage?

It is the maximum voltage measured across terminals when no current flows in the circuit, providing a baseline for performance evaluation.

✅ Indicates battery and solar cell efficiency

✅ Helps assess electrical circuit performance

✅ Defines voltage without current flow

What is open circuit voltage? Often abbreviated as OCV, is an essential concept within electrical engineering, particularly relevant to professionals handling electrical systems or devices. Defined as the electrical potential difference between two points in a circuit when no current flows, OCV represents the maximum voltage achievable without applying a load. For electrical workers, understanding OCV is crucial, as it enables the evaluation of power sources and the identification of potential issues within a circuit before engaging with it under load. Knowledge of OCV benefits electrical workers by providing insights into system readiness, ensuring operational safety, and facilitating troubleshooting for optimal equipment performance. Understanding basic electricity is the foundation for grasping what open circuit voltage means, since it defines how voltage behaves when no current flows.

 

Determining Open Circuit Voltage

OCV can be measured using instruments like digital multimeters, which provide readings of the maximum electrical potential in the circuit. When conducting a test, it’s essential to measure the resistance between two terminals with no current flow. For instance, if a circuit is connected to a 12-volt battery with no load, the multimeter will display the OCV, which typically matches the battery’s maximum voltage. Similarly, in a solar cell, the OCV provides an indication of the maximum power it can generate when fully charged. Such measurements are helpful in evaluating the state of charge and operational status, providing valuable data to maintain system health. A solid grasp of electrical resistance is also critical, as resistance affects how potential differences are measured when a circuit is open.

 

Open Circuit Voltage Test

The open-circuit voltage test, also known as the no-load test, is a standard procedure in electrical engineering for assessing a power source's condition when it is not under load. In this test, an engineer connects a voltmeter to the terminals of a circuit to measure the OCV. This process is valuable for detecting issues such as short circuits, high resistance, or compromised wiring, which can lead to performance problems. The results from this test enable electrical professionals to detect weak points in a circuit before it operates under load, ensuring smoother and safer functionality. Open-circuit voltage is directly related to capacitance, as capacitors store electrical potential that can be measured under no-load conditions.

 

Applications of Open Circuit Voltage 

In practical applications, open circuit voltage is not just a measurement but a vital diagnostic tool. For example, in renewable energy systems, engineers often assess solar cell efficiency by examining its OCV. A solar cell’s OCV indicates its potential output, enabling accurate calculations of energy capacity and state of charge. Understanding OCV also aids in selecting voltage levels appropriate for different components, especially in high-voltage systems where matching component capacity is essential. In this way, OCV serves as a baseline for electrical potential, enabling engineers to optimize systems for both performance and safety. Engineers often compare OCV with direct current behavior, where stable voltages are easier to measure without the influence of alternating loads.

The concept of OCV has safety implications. By knowing the maximum potential voltage in a circuit before activating it, engineers can implement safeguards to avoid overloads or shorts that might occur under load. In electrical troubleshooting, measuring OCV allows for the identification of circuits that aren’t performing optimally, pinpointing faults or abnormal resistance that could lead to hazards. Hence, for electrical workers, mastering OCV measurement is not only about system performance but also about adhering to safety standards that protect both personnel and equipment.

 

Frequently Asked Questions

 

What is Open Circuit Voltage?

Open circuit voltage refers to the electrical potential, or maximum voltage, present between two conductors in a circuit when there is no active current flowing. This concept is applicable to both direct current (DC) and alternating current (AC) circuits. In DC systems, the OCV remains stable at a maximum level when no load is connected. In AC circuits, OCV may vary depending on factors such as load fluctuations and circuit design. The measurement of OCV is crucial for determining the performance of various devices, including solar cells, where the state of charge can be observed by checking the OCV. Electrical engineers and technicians can use this information to diagnose issues and assess the readiness of systems for operation. In 3-phase electricity systems, knowing the open circuit voltage helps engineers ensure balance and reliability before load conditions are applied.

 

Why Open Circuit Voltage Matters

For anyone working in electrical engineering, understanding open-circuit voltage is essential for designing and troubleshooting systems. OCV indicates the maximum voltage a circuit can sustain, helping engineers select compatible components and design for peak efficiency. For instance, when assessing a solar cell, the OCV helps identify the electrical potential it can generate without applying any load. In this way, OCV is a guide to the expected performance under load-free conditions, ensuring that devices will perform within specified limits when placed in actual operation. The concept also closely relates to active power, as OCV provides a baseline for calculating the amount of real power a system can deliver once current begins to flow.

 

Does open circuit voltage change with temperature?

Yes, temperature can affect open circuit voltage. For example, solar cells typically show a decrease in OCV as temperature rises, which impacts efficiency and energy output.

 

Is the open circuit voltage always equal to the source voltage?

Not always. While OCV often matches the nominal source voltage, internal resistance, aging, or chemical changes in a battery can cause the measured value to differ slightly.

 

Can open circuit voltage predict battery health?

OCV can give an indication of a battery’s state of charge, but it is not a complete measure of health. Additional tests, such as load testing, are needed to assess the overall condition.

 

How does open circuit voltage relate to safety testing?

Measuring OCV before energizing equipment enables engineers to confirm expected voltage levels and prevent hazardous conditions that may arise under load.

 

Is open circuit voltage used in AC systems as well as DC?

Yes, OCV applies to both AC and DC systems. In AC circuits, variations may occur depending on the design and frequency, whereas DC systems typically provide a stable maximum value.

 

What is open circuit voltage? Open circuit voltage is more than just a technical measurement; it is a vital reference point for understanding the behavior of batteries, solar cells, and electrical circuits under no-load conditions. By measuring OCV, electrical professionals gain valuable insights into efficiency, reliability, and safety before current flows, ensuring systems are prepared for real-world operation. Whether applied in renewable energy, troubleshooting, or equipment testing, open circuit voltage provides the foundation for sound engineering decisions and safer electrical practices.

 

Related Articles

 

View more

Basic Electricity – Understanding Current, Voltage, Resistance, and Power

Basic electricity refers to the fundamental concepts of electric charge, current, voltage, and resistance. It explains how electric circuits work, how energy flows, and how components like wires, batteries, and switches interact in homes, schools, and industries.

 

What is Basic Electricity?

Basic electricity refers to the foundational principles that explain how electric energy is generated, transmitted, and used in circuits. When an electric current flows through a conductor, it creates a magnetic field (or “flux”) around it.

✅ Explains current, voltage, resistance, and power in simple terms

✅ Describes how electric circuits operate and transfer energy

✅ Essential for understanding household wiring, batteries, and switches

Understanding the fundamentals of voltage is essential for grasping how electric circuits function — see our full explanation of voltage.

The strength of this magnetic field increases when the conductor is shaped into a coil with multiple turns. In electrical engineering, this coiled conductor is known as an inductor. If a steady direct current (DC) flows through the coil, it forms an electromagnet—an object with magnetic properties that can be switched on and off using a basic electrical switch.

 

Basic Electrical Theory

There are four basic electrical quantities that we need to know:

  • Current

  • Potential Difference (Voltage)

  • Power

  • Resistance

 

Electrical Current

Current is the movement of electric charge through a conductor. Each electron carries a charge of 1.6 × 10⁻¹⁹ coulombs—too small to measure individually—so we measure charge in groups called coulombs. When 1 coulomb of charge passes through a point in a circuit per second, the current is  1 ampere (A). Electric current is measured in amperes and is essential to the functioning of all electrical systems. Learn how voltage drop affects electrical performance and safety in residential and industrial systems. You can estimate losses in long-distance wiring with our easy-to-use voltage drop calculator. For step-by-step guidance on circuit loss calculations, explore the voltage drop formula explained clearly.

 

Potential Difference

Voltage, or potential difference, refers to the energy per unit charge in a circuit. It represents the work each charge can perform. Think of voltage as the electrical pressure that pushes electrons through a conductor. Higher voltage means more potential energy available to do work, such as lighting a bulb or powering a motor.

 

Power in a Circuit

Electrical power is the rate at which energy is used or transferred in a circuit. It can be calculated using the formula:

Power (W) = Voltage (V) × Current (A)

This equation is fundamental in both residential and industrial applications, from estimating energy usage to designing electrical systems.

 

Electrical Resistant Behaviour

Resistance is the opposition to the flow of electric current. It determines how much current will flow for a given voltage. Materials like copper have low resistance and conduct electricity well, while materials like rubber have high resistance and are used as insulators. Learn how voltage drop affects electrical performance and safety in residential and industrial systems.

 

Electromagnetic Induction

There’s a reciprocal relationship between electric current and magnetism. When a magnet is moved past a conductor at a right angle, it induces a voltage in the conductor—a principle known as electromagnetic induction. The polarity of the induced voltage depends on the direction and orientation of the magnetic field.

This effect becomes more noticeable when the conductor is formed into a coil. As the north pole of the magnet passes the coil, voltage is induced, and current flows. When the south pole passes, the induced voltage reverses polarity, and the current changes direction. This principle is the foundation of generator operation. You can estimate losses in long-distance wiring with our easy-to-use voltage drop calculator.

 

The Generator and the Sine Wave

In an electric generator, coils placed on opposite sides of a rotating magnet generate alternating current (AC). These voltages combine, doubling the output. For example, a 120-volt, 60-Hz generator creates a wave that oscillates from +169.7V to -169.7V.

This wave is called a sine wave because the voltage at any point corresponds to the sine of the magnet’s angle of rotation. The cycle repeats 60 times per second in North America (60 Hz), creating the household AC power we are familiar with. For step-by-step guidance on circuit loss calculations, explore the voltage drop formula explained clearly.

 

Forms of Electricity: AC and DC

Electricity exists in two major forms:

  • Alternating Current (AC): The direction of current flow alternates regularly. AC electricity is used in power grids because it is easier to transmit over long distances and is compatible with devices such as transformers and capacitors.

  • Direct Current (DC): The current flows steadily in one direction. DC is commonly used inside electronics and battery-powered devices. Unlike AC, the voltage remains constant, making it easy to measure with a DC voltmeter.

 

AC – Alternating Current

Alternating current is the most common form of electricity used in homes, businesses, and utilities. It alternates direction 50–60 times per second, depending on the region. AC is generated by AC generators and is favored for its ability to change voltage levels easily, making it efficient for transmission over long distances. Sudden dips in power can disrupt equipment — find out what causes voltage sag and how to prevent it.

 

DC – Direct Current

Direct current flows continuously in one direction. Because its voltage is steady or changes very slowly, it’s easy to measure. It is used in battery-powered systems and internal electronic circuits. Unlike AC, DC cannot be easily stepped up or down in voltage without the use of complex circuitry.

When calculating AC power, engineers use RMS (Root Mean Square) voltage, which gives an effective value comparable to DC. For example, 120V AC RMS is equivalent in power to 120V DC, despite the AC waveform's variations. Discover how water and electricity interact, including safety considerations and risks in common environments.

 

Transformers and Induction

Transformers, built using coiled wires around iron cores, rely on electromagnetic induction. When AC flows through the primary coil, it creates a changing magnetic field that induces a voltage in the secondary coil. This allows voltage to be stepped up or down for different uses, such as high-voltage transmission or low-voltage device operation.

 

Atoms, Electrons, and Electric Charge

To fully grasp electricity, it’s essential to understand atomic structure. All matter is made up of atoms, which contain a nucleus of protons (positive) and neutrons (neutral), surrounded by orbiting electrons (negative). The outermost electrons—called valence electrons—can be knocked loose by energy, creating an electric current.

When electrons leave an atom, it becomes positively charged. This movement of charge is the essence of electricity. The ability of atoms to gain or lose electrons determines whether a material is a conductor (like copper) or an insulator (like plastic).

 

Electrical Charge and Attraction

One universal rule in electricity and magnetism is that like charges repel and opposite charges attract. A positively charged object will attract a negatively charged one. This principle governs everything from how circuits function to how magnetic fields interact with conductors. To understand how energy use is measured over time, read our overview of the watthour meter and its function.

 

Related Articles

 

View more

Voltage Drop Explained

Voltage drop occurs when electrical voltage decreases as current flows through a conductor. It can cause poor equipment performance, energy loss, and overheating. Discover how selecting the proper wire size and material can help minimize voltage drop in electrical systems.

Power Quality Analysis Training

Power Factor Training

Request a Free Power Quality Training Quotation

 

What is Voltage Drop?

Voltage drop (VD) is a common issue in electrical systems where the voltage (V) at the end of a circuit is lower than at the beginning due to resistance in the wiring.

✅ A decrease in V along a wire or circuit due to resistance or impedance

✅ Leads to reduced equipment performance and higher energy consumption

✅ Prevented by proper wire sizing, shorter runs, and low-resistance materials

 

Voltage Drop Definition

Voltage drop can lead to inefficient equipment operation or even failure. Solving electrical potential drop involves ensuring proper wire sizing, minimizing long-distance wiring runs, and using materials with lower resistance. Calculating the voltage drop for specific circuits and adjusting the installation accordingly helps maintain optimal performance and prevent power loss.

Any length or size of wires will have some resistance, and running a current through this dc resistance will cause the voltage to drop. As the length of the cable increases, so does its resistance and reactance increase in proportion. Hence, circuit V drop is particularly a problem with long cable runs, for example, in larger buildings or on larger properties such as farms. This technique is often used when properly sizing conductors in any single-phase, line-to-line electrical circuit. This can be measured with a voltage drop calculator.

Electrical cables have a carrying capacity of current that always presents inherent resistance, or impedance, to the flow of current. Voltage drop is measured as the amount of loss which occurs through all or part of a circuit due to what is called cable "impedance" in volts.

Too much resistance in wires, otherwise known as " excessive voltage drop ", in a cable's cross-sectional area can cause lights to flicker or burn dimly, heaters to heat poorly, and motors to run hotter than normal and burn out. This condition causes the load to work harder with less energy, pushing the current.

 

Voltage Drop per 100 Feet of Copper Wire (Single Phase, 60 Hz, 75°C, 120V Circuit)

(Values are approximate, in volts, for a 2% limit)

Wire Size (AWG) Max Current (Amps) Max Distance (Feet) Voltage Drop (at max distance)
14 15 50 2.4 V
12 20 60 2.4 V
10 30 80 2.4 V
8 40 100 2.4 V
6 55 130 2.4 V
4 70 160 2.4 V
2 95 200 2.4 V
1/0 125 250 2.4 V

 

Key Takeaways

  • Larger wires (lower AWG numbers) carry more current with less VD.

  • Longer distances require thicker wires to stay within VD limits.

  • A 2% VD is often used as a conservative design target in electrical systems.

 

How is this solved?

To decrease the voltage drop in a circuit, you need to increase the size (cross-section) of your conductors – this is done to lower the overall resistance of the cable length. Certainly, larger copper or aluminum cable sizes increase the cost, so it’s essential to calculate the voltage drop and determine the optimum wire size that will reduce voltage drop to safe levels while remaining cost-effective.

 

How do you calculate voltage drop?

Voltage drop refers to the loss of electricity that occurs when current flows through a resistance. The greater the resistance, the greater the voltage drop. To check the voltage drop, use a voltmeter connected between the points where the voltage drop is to be measured. In DC circuits and AC resistive circuits, the total of all the voltage drops across series-connected loads should add up to the V applied to the circuit (Figure 1).


 

Fig. 1. Measuring voltage drops across loads

Read our companion article Voltage Drop Calculator. For more information, see our article: Voltage Drop Formula.

Each load device must receive its rated power to operate properly. If not enough is available, the device will not operate as it should. You should always be certain that the V you are going to measure does not exceed the range of the voltmeter. This may be difficult if the V is unknown. If such is the case, you should always start with the highest range. Attempting to measure a V higher than the voltmeter can handle may cause damage to the voltmeter. At times you may be required to measure a V from a specific point in the circuit to ground or a common reference point (Figure 8-15). To do this, first connect the black common test probe of the voltmeter to the circuit ground or common. Then connect the red test probe to whatever point in the circuit you want to measure.

To accurately calculate the drop for a given cable size, length, and current, you need to accurately know the resistance of the type of cable you’re using. However, AS3000 outlines a simplified method that can be used.

The table below is taken from AS3000 electrical code, which specifies ‘Amps per %Vd‘ (amps per percentage VD) for each cable size.  To calculate the dop for a circuit as a percentage, multiply the current (amps) by the cable length (metres); then divide this Ohm number by the value in the table.

For example, a 30m run of 6 mm² cable carrying 3-phase 32A will result in a 1.5% drop: 32A × 30m = 960A / 615 = 1.5%.

Learn more about real-world voltage drop issues on our Voltage Dropping in Power Quality page.

 

Related Pages

 

View more

Electricity Power Explained

Electricity power underpins voltage, current, and wattage in generation, transmission, and distribution across the grid, integrating AC/DC systems, transformers, generators, load management, power factor correction, and renewable energy for efficient, reliable supply.

 

What Is Electricity Power?

Electricity power is energy transfer rate: voltage times current, yielding watts in AC/DC systems.

✅ P = V * I; apparent, real, reactive power relationships

✅ Power factor improves efficiency and reduces I^2R losses

✅ Transformers step voltage for transmission efficiency

 

The make up of the electricity power sector has been in transition over recent history. In most provinces, there has been a transition from traditional electric utilities (which are mostly provincially-owned crown corporations) to private generation, transmission and distribution assets. For context, industry overviews such as electricity generation in Canada outline how policy and market structures influence capacity additions today.

In 2014, Canadian eutilities and industrials generators produced more than 639 terawatt hours of electricity. When it comes to hydroelectric power, Canada is the world's second largest producer. Hydroelectricity accounts for 59.3 per cent of Canada’s supply. Other energy sources that contribute to the transfer of energy include: coal, uranium, natural gas, petroleum and non-hydro renewable energy sources. About 67 per cent of Canada’s energy comes from renewable sources like wind, solar and hydroelectric power stations and 82% from non-greenhouse gas emitting sources. A breakdown of major fuels is available through sources of electricity for readers comparing provincial mixes.

Hydropower output is intrinsically linked to water availability and operations, and resources on water and electricity explain how hydrology and infrastructure shape generation profiles.

In 2014, almost 59 terawatt hours of electricity exported to the USA, while about 13 terawatt hours was imported from the United States. These trade patterns reflect how provinces balance load and generation portfolios, as noted in discussions of electricity supply dynamics under varying market conditions.

Canada's industrial sector is responsible for the largest share of electricity demand because there are a number of energy-intensive industrial activities like mining, oil and gas production, pulp and paper production, and other primary industry uses. Residential and commercial sectors consume much smaller quantities of electricity for lighting (light bulb), heating, and communications. Detailed consumption patterns can be explored in Canada's electricity demand by sector and region.

R&D programs aimed at maintaining the operating capability of the nation’s existing nuclear power plants and developing the next generation of nuclear technologies. Nuclear energy is the world’s largest source of emission-free electricity power. The Nuclear Energy program is working to develop cost-efficient technologies that further enhance nuclear safety, minimize the generation of nuclear waste, and further reduce the risk of proliferation. Within the broader generation portfolio, resources like nuclear are profiled in guides on how electricity is generated across different technologies.

To meet the rising demand of the 21st century, significant improvements in America’s electric system are necessary. Blackouts serve as a powerful reminder of the critical role electricity plays in the everyday lives of people.

 

Voltages, currents, power energy

When it comes to electric current, electrical voltage, electric circuit dynamics and energy powers, all rely on the flow of the electron. What this means is that power voltage feeds loads, solid state power load devices, and other loads that need electric power. Electric power is the rate at which that power is measured in watts or voltage in volts. There are various forms of energy measured in si unit: apparent power, reactive power, ac power, real power in watts, etc. For a refresher on fundamental concepts and terminology, see what is electricity to connect these quantities with practical applications.

Electrical Engineers and Scientists alike seek common views in order to develop new technologies for the storage of energy and the transmission of electric potential through power circuits that will contribute to energy efficiency of the electric industry. For instance, the copper wires used in typical transmission lines lose a percentage of the electricity passing through them because of resistance over long distances, which causes the wires to heat up. But "superconducting" materials have no resistance, and if they are used to transmit electricity in the future, very little of the electricity will be lost.

 

Related Articles

View more

Sign Up for Electricity Forum’s Newsletter

Stay informed with our FREE Newsletter — get the latest news, breakthrough technologies, and expert insights, delivered straight to your inbox.

Electricity Today T&D Magazine Subscribe for FREE

Stay informed with the latest T&D policies and technologies.
  • Timely insights from industry experts
  • Practical solutions T&D engineers
  • Free access to every issue

Live Online & In-person Group Training

Advantages To Instructor-Led Training – Instructor-Led Course, Customized Training, Multiple Locations, Economical, CEU Credits, Course Discounts.

Request For Quotation

Whether you would prefer Live Online or In-Person instruction, our electrical training courses can be tailored to meet your company's specific requirements and delivered to your employees in one location or at various locations.